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    • 1. 发明授权
    • Component casting
    • 组件铸造
    • US4637449A
    • 1987-01-20
    • US737280
    • 1985-05-22
    • David MillsAnthony T. LindahlAlan D. Kington
    • David MillsAnthony T. LindahlAlan D. Kington
    • B22C9/10
    • B22C9/106
    • A reinforced tubular core for casting gas turbine engine blades with cooling air passages therein is disclosed. A method of casting is also disclosed in which the blades are directionally solidified to produce columnar grained or single crystal blades and in which non-linear passages can be produced. The problem in producing such articles is that the moulds and cores used in the casting process are held at temperatures in excess of 1500.degree. for long periods and presently used Silica cores deform during the process. Stronger cores of Alumina or Silicon Nitride cannot be easily bent were believed to be non-leachable from the casting. The present invention provides a core having a tubular silica sheath with a solid alumina rod inside it for support. The sheath can be bent and the straight alumina rods can be inserted from opposite ends of the sheath.
    • 公开了一种用于铸造具有冷却空气通道的燃气涡轮发动机叶片的加强管状芯。 还公开了一种铸造方法,其中叶片被定向凝固以产生柱状晶粒或单晶叶片,并且其中可以产生非直线通道。 制造这种制品的问题在于,铸造过程中使用的模具和芯体长时间保持在1500度以上的温度,并且在使用过程中目前使用的硅胶芯变形。 氧化铝或氮化硅的较强核心不容易弯曲,据信是不能从铸件中浸出的。 本发明提供一种具有管状二氧化硅护套的芯,其内部具有用于支撑的固体氧化铝棒。 护套可以弯曲,并且直的氧化铝棒可以从护套的相对端插入。
    • 2. 发明授权
    • Component casting
    • 组件铸造
    • US4532974A
    • 1985-08-06
    • US393549
    • 1982-06-30
    • David MillsAnthony T. LindahlAlan D. Kington
    • David MillsAnthony T. LindahlAlan D. Kington
    • B22C9/10B22D29/00
    • B22C9/106
    • A reinforced tubular core for casting gas turbine engine blades with cooling air passages therein is disclosed. A method of casting is also disclosed in which the blades are directionally solidified to produce columnar grained or single crystal blades and in which non-linear passages can be produced. The problem in producing such articles is that the moulds and cores used in the casting process are held at temperatures in excess of 1500.degree. for long periods and presently used silica cores deform during the process. Stronger cores of alumina or silicon nitride cannot be easily bent were believed to be non-leachable from the casting. The present invention provides a core having a tubular silica sheath with a solid alumina rod inside it for support. The sheath can be bent and the straight alumina rods can be inserted from opposite ends of the sheath.
    • 公开了一种用于铸造具有冷却空气通道的燃气涡轮发动机叶片的加强管状芯。 还公开了一种铸造方法,其中叶片被定向凝固以产生柱状晶粒或单晶叶片,并且其中可以产生非直线通道。 制造这种制品的问题在于,铸造过程中使用的模具和芯材长期保持在1500度以上的温度,并且在该过程中目前使用的二氧化硅芯变形。 氧化铝或氮化硅的较强核心不容易弯曲,据信是不能从铸件中浸出的。 本发明提供一种具有管状二氧化硅护套的芯,其内部具有用于支撑的固体氧化铝棒。 护套可以弯曲,并且直的氧化铝棒可以从护套的相对端插入。
    • 4. 发明授权
    • Refractory articles and the method for the manufacture thereof
    • 耐火制品及其制造方法
    • US4520117A
    • 1985-05-28
    • US360952
    • 1982-03-23
    • David MillsAlan D. KingtonPhilip J. Lovell
    • David MillsAlan D. KingtonPhilip J. Lovell
    • C04B35/64B22C9/12B22C9/20B22C13/08B22C21/08C04B35/622C04B39/08
    • B22C9/12B22C9/20
    • In a process for making refractory articles, such as cores and moulds for use in casting metals, the articles are formed from dies using a refractory material mixed with a thermosetting resin. The articles are formed with the mixture heated to a softened state and the resin is cured. Thereafter the article has to be fired and problems have arisen with deformation of the articles during the firing process.With the present invention, the articles, 8, which as can be seen in FIG. 2 are mould segments, are bound into an assembly with a flexible refractory tape (15) which shrinks on firing to a greater extent than the articles, and thus pulls the assembly tightly together whereby each article provides support for the adjacent article and prevents distortion. The joint faces between the mould segments are thus held in tight abutment and for pouring metal into the mould, the firing cup is fitted and a coating of refractory slurry is brushed on without removing the tape to seal the assembly.The process is also applicable to the manufacture of cores to prevent bending during firing.
    • 在用于制造用于铸造金属的芯和模具的耐火制品的方法中,制品由使用与热固性树脂混合的耐火材料的模具形成。 制品被加热至软化状态并使树脂固化。 此后,物品必须被点燃,并且在烧制过程中物品变形引起问题。 通过本发明,可以在图1中看到的物品8。 2是模具段,被结合成具有柔性耐火胶带(15)的组件,其在烧制时比制品更大程度地收缩,并且因此将组件紧紧地拉紧在一起,由此每个制品为相邻制品提供支撑并防止变形。 因此,模具段之间的接合面保持紧密邻接,并且将金属注入模具中,安装烧杯,并且在不移除带以密封组件的情况下刷上耐火浆料涂层。 该方法也适用于制造芯以防止烧制时的弯曲。
    • 7. 发明授权
    • Mould assembly for casting metal articles
    • 铸造金属制品用模具总成
    • US4516621A
    • 1985-05-14
    • US365047
    • 1982-04-02
    • David MillsAlan D. KingtonRodney J. Close
    • David MillsAlan D. KingtonRodney J. Close
    • B22D31/00B22C9/04B22C9/08B22C9/20
    • B22C9/04B22C9/20
    • In a mould assembly for multiple castings each mould is fed from a source of molten metal through a thin slit the width of which lies in the range 1.25 mm to 0.25 mm. The cast articles can be easily removed from the runner and riser system after casting without a machining operation so that the casting moulds can be packed closer together and more castings can be produced from each mould assembly. The thin slit also acts as a filter. A particular mould assembly seen in FIG. 2 is cylindrical and comprises a plurality of wedge-shaped mould segments 2 having mould cavities 4 in abutting faces. A central runner passage 6 is formed when the mould segments are assembled and the metal flows into the mould cavities through narrow slits 10 in one edge of each mould. After casting and removal of the mould the narrow flashing formed in the slits can be easily broken to remove the cast articles from the metal formed in the central runner passage.
    • 在用于多个铸件的模具组件中,每个模具从熔融金属源通过宽度为1.25mm至0.25mm的薄狭缝进给。 在不进行加工操作的铸造之后,铸造制品可以容易地从流道和立管系统中移除,使得铸模可以被更紧密地包装在一起,并且可以从每个模具组件产生更多的铸件。 薄缝也充当过滤器。 图1中所示的特定模具组件。 图2是圆柱形的并且包括多个楔形模具段2,其具有邻接面中的模腔4。 当模具段被组装并且金属通过每个模具的一个边缘中的狭窄狭缝10流入模具腔体时形成中心流道通道6。 在铸造和移除模具之后,可以容易地破裂形成在狭缝中的窄闪光,以从铸造中心流道中形成的金属去除铸造制品。