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1. 发明申请

US20080286519A1 MOLDED CEMENTITIOUS ARCHITECTURAL PRODUCTS HAVING A POLISHED STONE-LIKE SURFACE FINISH 审中-公开
标题翻译：具有抛光石样表面处理的模制化学建筑产品
公开(公告)号：US20080286519A1
公开(公告)日：2008-11-20
申请号：US11750838
申请日：2007-05-18
申请人： Dave Nicolson , Marc J. Stephenson , Per Just Andersen , Simon K. Hodson
发明人： Dave Nicolson , Marc J. Stephenson , Per Just Andersen , Simon K. Hodson
IPC分类号： B29C44/20 , B32B27/00 , B32B7/00
CPC分类号： B28B19/0046 , B28B11/0845 , C04B28/02 , C04B41/009 , C04B41/5323 , C04B41/72 , E04C1/41 , E04F19/02 , E04F19/04 , E04F19/0436 , E04F2019/0418 , E04F2019/0422 , E04F2019/0431 , E04F2019/0454 , Y10T428/22 , Y10T428/24 , C04B14/06 , C04B16/0641 , C04B24/2641 , C04B24/38 , C04B40/0096 , C04B40/02 , C04B40/0683
摘要： A molded cementitious architectural product for use in building construction has a cementitious body made of a molded cementitious material, the surface of which is polished (i.e., burnished) to better resemble natural stone. The polished surface is formed by exposing a portion of the molded cementitious material while in a green condition, more particularly after initial set but before final hardening of the hydraulic cement binder, and burnishing the surface before final hardening. Burnishing the surface of the green cementitious material before final hardening aligns the cement particles at the surface and seals the surface. The inclusion of an organic polymer binder within the cementitious material, such as an acrylic or latex polymer, assists in creating a polished surface resembling natural polished stone. The extent of cement hydration may be determined by monitoring the temperature of the cementitious material within the mold. Hydration may be slowed by quenching the molded green cementitious material with water to extend the window of time within which burnishing may be carried out before reaching final hardening.
摘要翻译：用于建筑施工的模制水泥建筑产品具有由模制的水泥质材料制成的水泥体，其表面被抛光（即抛光）以更好地类似于天然石材。抛光表面通过在处于绿色条件下暴露一部分模制的水泥质材料而形成，更特别是在初始凝固之后，但在水硬性水泥粘合剂的最终硬化之前，以及在最终硬化之前抛光表面。在最终硬化之前，将绿色水泥质材料的表面抛光，将水泥颗粒对准表面并密封表面。在水泥质材料（例如丙烯酸或胶乳聚合物）中包含有机聚合物粘合剂有助于产生类似天然抛光石的抛光表面。水泥水化程度可以通过监测模具内的水泥质材料的温度来确定。通过用水淬火模制的绿色水泥质材料可以减缓水化，以延长可以在达到最终硬化之前进行抛光的时间窗口。

2. 发明申请

US20070175139A1 MOLDED STONE ARCHITECTURAL PRODUCT HAVING A FOAM CORE 审中-公开
标题翻译：具有泡沫核心的模制石材建筑产品
公开(公告)号：US20070175139A1
公开(公告)日：2007-08-02
申请号：US11683235
申请日：2007-03-07
申请人： Dave Nicolson , Marc Stephenson
发明人： Dave Nicolson , Marc Stephenson
IPC分类号： E04C1/00
CPC分类号： B28B19/0046 , B28B7/346 , B28B7/348
摘要： An architectural cast stone product for use in building construction has a unitary shell made of a molded cementitious material that partially surrounds and is affixed to a foam core. The architectural cast stone product has a mounting surface including an exposed surface of the foam core and an exposed surface of the shell. The architectural cast stone product is made by obtaining a front pattern having a desired surface configuration for the architectural cast stone product, obtaining a foam core, affixing the foam core to a backer, affixing the front pattern to the backer that together form a mold, pouring a cementitious material into the mold and into contact with the foam core, at least partially curing the cementitious material to form the architectural cast stone product, and removing the front pattern and backer from the architectural cast stone product. The architectural cast stone product may optionally be surface finished, such as by sanding or polishing, to yield a desired surface finish.
摘要翻译：用于建筑施工的建筑铸石产品具有由模制的水泥材料制成的整体外壳，其部分地包围并固定在泡沫芯上。建筑铸石产品具有包括泡沫芯的暴露表面和外壳的暴露表面的安装表面。建筑铸石产品通过获得具有用于建筑铸造石产品的期望的表面构造的前部图案来制造，获得泡沫芯，将泡沫芯固定到支撑件，将前部图案固定在一起形成模具的支撑件上，将水泥质材料浇注到模具中并与泡沫芯接触，至少部分地固化水泥材料以形成建筑铸造石制品，以及从建筑铸造石产品中去除前模式和背衬。建筑铸石产品可以任选地进行表面加工，例如通过打磨或抛光，以产生所需的表面光洁度。

3. 发明申请

US20070157537A1 Molded stone architectural product having a foam core 审中-公开
标题翻译：具有泡沫芯的成型石建筑产品
公开(公告)号：US20070157537A1
公开(公告)日：2007-07-12
申请号：US10900969
申请日：2004-07-28
申请人： Dave Nicolson , Marc Stephenson
发明人： Dave Nicolson , Marc Stephenson
IPC分类号： B28B3/00 , B29C45/14
CPC分类号： B28B19/0046 , B28B7/346 , B28B7/348
摘要： An architectural cast stone product for use in building construction, which has a unitary shell made of a molded cementitious material that partially surrounds and is affixed to a foam core. The architectural cast stone product has a mounting surface including an exposed surface of the foam core and an exposed surface of the shell. The architectural cast stone product is made by obtaining a front pattern having a desired surface configuration for the architectural cast stone product, obtaining a foam core, affixing the foam core to a backer, affixing the front pattern to the backer that together form a mold, pouring a cementitious material into the mold and into contact with the foam core, at least partially curing the cementitious material to form the architectural cast stone product, and removing the front pattern and backer from the architectural cast stone product.
摘要翻译：一种用于建筑结构的建筑铸石产品，其具有由模制的水泥材料制成的整体外壳，其部分地包围并固定到泡沫芯。建筑铸石产品具有包括泡沫芯的暴露表面和外壳的暴露表面的安装表面。建筑铸石产品通过获得具有用于建筑铸造石产品的期望的表面构造的前部图案来制造，获得泡沫芯，将泡沫芯固定到支撑件，将前部图案固定在一起形成模具的支撑件上，将水泥质材料浇注到模具中并与泡沫芯接触，至少部分地固化水泥材料以形成建筑铸造石制品，以及从建筑铸造石产品中去除前模式和背衬。

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