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1. 发明申请

US20130008275A1 Method for Manufacturing Nut for Ball Screw and Ball Screw 有权
标题翻译：滚珠丝杠和滚珠丝杠螺母的制造方法
公开(公告)号：US20130008275A1
公开(公告)日：2013-01-10
申请号：US13581258
申请日：2011-03-31
申请人： Atsushi Watanabe , Toru Harada , Shouji Yokoyama , Kiyoshi Ootsuka , Koji Hashimoto , Kazuto Kobayashi , Toshio Nakamura , Shinobu Mogi , Shingo Saitou , Tomofumi Yamashita
发明人： Atsushi Watanabe , Toru Harada , Shouji Yokoyama , Kiyoshi Ootsuka , Koji Hashimoto , Kazuto Kobayashi , Toshio Nakamura , Shinobu Mogi , Shingo Saitou , Tomofumi Yamashita
IPC分类号： B21K1/70 , F16H25/22
CPC分类号： B21K1/70 , B21J5/12 , B21J13/025 , B21K1/04 , B21K21/12 , B21K21/16 , B21K23/00 , F16H25/2223 , F16H2025/2481 , Y10T74/19749 , Y10T74/19767 , Y10T74/19772
摘要： A method forms a concave constituting a ball return passage directly on an inner circumferential surface of a nut blank by plastic working without damaging a die. Letter S shaped concaves are formed on an inner circumferential surface of a nut blank, by pressing by use of a die having a blank holder, a cam driver, cam sliders, and a cylindrical member. The cam driver has inclined surfaces having the same angle of inclination as the cam sliders. The cam sliders have letter S shaped convexes corresponding to the letter S shaped concaves, and are held by through holes, respectively. When the cam driver is pressed from the top thereof, the cam sliders move outwardly in the radial direction, respectively, and the letter S shaped convexes push the inner circumferential surface of the nut blank for plastic deformation.
摘要翻译：一种方法通过塑料加工在螺母坯件的内周面上直接形成一个构成球返回通道的凹槽，而不会损坏模具。通过使用具有坯料保持器，凸轮驱动器，凸轮滑块和圆柱形构件的模具进行压制，在螺母坯料的内周面上形成字母S形凹部。凸轮驱动器具有与凸轮滑块具有相同倾斜角度的倾斜表面。凸轮滑块具有对应于字母S形凹部的字母S形凸起，并且分别由通孔保持。当凸轮驱动器从其顶部按压时，凸轮滑块分别沿径向向外移动，字母S形凸起推动螺母坯件的内圆周表面以塑性变形。

2. 发明授权

US08950283B2 Method for manufacturing nut for ball screw and ball screw 有权
标题翻译：滚珠丝杠和滚珠丝杠螺母的制造方法
公开(公告)号：US08950283B2
公开(公告)日：2015-02-10
申请号：US13581258
申请日：2011-03-31
申请人： Atsushi Watanabe , Toru Harada , Shouji Yokoyama , Kiyoshi Ootsuka , Koji Hashimoto , Kazuto Kobayashi , Toshio Nakamura , Shinobu Mogi , Shingo Saitou , Tomofumi Yamashita
发明人： Atsushi Watanabe , Toru Harada , Shouji Yokoyama , Kiyoshi Ootsuka , Koji Hashimoto , Kazuto Kobayashi , Toshio Nakamura , Shinobu Mogi , Shingo Saitou , Tomofumi Yamashita
IPC分类号： F16H25/22 , B21K1/70 , B21J5/12 , B21K1/04 , B21K21/12 , B21K21/16 , B21K23/00 , B21J13/02
CPC分类号： B21K1/70 , B21J5/12 , B21J13/025 , B21K1/04 , B21K21/12 , B21K21/16 , B21K23/00 , F16H25/2223 , F16H2025/2481 , Y10T74/19749 , Y10T74/19767 , Y10T74/19772
摘要： A method forms a concave constituting a ball return passage directly on an inner circumferential surface of a nut blank by plastic working without damaging a die. Letter S shaped concaves are formed on an inner circumferential surface of a nut blank, by pressing by use of a die having a blank holder, a cam driver, cam sliders, and a cylindrical member. The cam driver has inclined surfaces having the same angle of inclination as the cam sliders. The cam sliders have letter S shaped convexes corresponding to the letter S shaped concaves, and are held by through holes, respectively. When the cam driver is pressed from the top thereof, the cam sliders move outwardly in the radial direction, respectively, and the letter S shaped convexes push the inner circumferential surface of the nut blank for plastic deformation.
摘要翻译：一种方法通过塑料加工在螺母坯件的内周面上直接形成一个构成球返回通道的凹槽，而不会损坏模具。通过使用具有坯料保持器，凸轮驱动器，凸轮滑块和圆柱形构件的模具进行压制，在螺母坯料的内周面上形成字母S形凹部。凸轮驱动器具有与凸轮滑块具有相同倾斜角度的倾斜表面。凸轮滑块具有对应于字母S形凹部的字母S形凸起，并且分别由通孔保持。当凸轮驱动器从其顶部按压时，凸轮滑块分别沿径向向外移动，字母S形凸起推动螺母坯件的内圆周表面以塑性变形。

3. 发明申请

US20080089631A1 Raceway Ring for Radial Ball Bearing and Manufacturing Method Thereof, and Manufacturing Method of High Accurate Ring and Manufacturing Apparatus Thereof 审中-公开
标题翻译：径向球轴承的滚道环及其制造方法及其制造方法及制造方法
公开(公告)号：US20080089631A1
公开(公告)日：2008-04-17
申请号：US11663473
申请日：2005-09-20
申请人： Kazuto Kobayashi , Kiyoshi Ootsuka , Isao Shintou , Kouhei Mori , Yu Yasuda
发明人： Kazuto Kobayashi , Kiyoshi Ootsuka , Isao Shintou , Kouhei Mori , Yu Yasuda
IPC分类号： F16C33/58 , B21J5/00 , B21K1/04
CPC分类号： F16C33/64 , B21H1/12 , B21K1/04 , B23P15/003 , F16C19/06 , Y10T29/49689
摘要： A manufacturing method of a raceway ring for a radial ball bearing, the radial ball bearing has the raceway ring has at least one of an outer ring formed with an outer ring raceway, of which sectional shape is arcuate, and which is formed entire of circumference on an axially intermediate portion of an inner circumferential face as a raceway surface; and an inner ring formed with an inner ring raceway, of which sectional shape is arcuate, and which is formed entire of circumference on an axially intermediate portion of an outer circumferential face as the raceway surface and plurality of balls rollably provided between the inner ring raceway and the outer ring raceway. The manufacturing method of the raceway ring has a high accurate material working process of preparing a high accurate material of which volume is substantially the same as that of the raceway ring of the radial ball bearing which is a finished product by cold working and a raceway ring working process of plastically deforming the high accurate material by cold working and forming the raceway surface on the axially intermediate portion of either outer or inner circumferential face wherein working for removing material is not conducted before a heat treatment.
摘要翻译：一种用于径向球轴承的滚道环的制造方法，具有滚道环的径向球轴承具有形成有外圈滚道的外圈中的至少一个，其截面形状为弓形，并且形成为整个圆周在作为滚道面的内周面的轴向中间部分上; 以及形成有内圈滚道的内圈，其截面形状为弓形，并且在作为滚道面的外周面的轴向中间部分上形成为圆周，并且多个滚珠可滚动地设置在内圈滚道之间和外圈滚道。滚道环的制造方法具有高准确的材料加工过程，其制备高精度材料，其体积与作为成品的径向球轴承的滚道环的体积基本相同，通过冷加工和滚道环通过冷加工使高精度材料塑性变形的工作过程，并且在外周面或内周面的轴向中间部分上形成滚道表面，其中除去材料的工作在热处理之前不进行。

4. 发明申请

US20050185870A1 Race member in hub unit and method of producing the same 审中-公开
标题翻译：轮毂单元中的种族成员及其生产方法
公开(公告)号：US20050185870A1
公开(公告)日：2005-08-25
申请号：US11037042
申请日：2005-01-19
申请人： Kazuto Kobayashi , Isao Shintou , Kiyoshi Ootsuka , Kouhei Mori
发明人： Kazuto Kobayashi , Isao Shintou , Kiyoshi Ootsuka , Kouhei Mori
IPC分类号： B21D53/88 , B21K1/02 , B21K1/10 , B21K1/40 , B21K21/00 , B21K23/04 , B60B27/00 , B60B35/14 , F16C19/18 , F16C33/64 , F16C13/00
CPC分类号： B60B27/0084 , B21K1/02 , B21K1/40 , B21K21/00 , B21K23/04 , B60B27/00 , B60B27/0005 , B60B27/0094 , F16C19/186 , F16C33/64 , F16C2220/46 , F16C2326/02 , Y10T29/49481 , Y10T29/49533 , Y10T29/49689
摘要： A race member in a hub unit for supporting a wheel. The race member includes a cylinder portion, a flange portion bend radially outward from the cylinder portion, and a continuous portion that integrally connects the cylinder portion with the flange portion. The race member is integrally formed by subjecting a metal plate to punching and cold plastic working. The continuous portion is larger in thickness than the metal plate.
摘要翻译：用于支撑车轮的轮毂单元中的座圈构件。座圈构件包括圆柱部分，从圆筒部分径向向外弯曲的凸缘部分和将圆筒部分与凸缘部分整体连接的连续部分。座圈构件通过对金属板进行冲压和冷塑性加工而一体地形成。连续部分的厚度大于金属板。

5. 发明授权

US08966767B2 Manufacturing method of a drawn cup needle roller bearing having seal ring 有权
标题翻译：具有密封环的拉拔杯滚针轴承的制造方法
公开(公告)号：US08966767B2
公开(公告)日：2015-03-03
申请号：US13443088
申请日：2012-04-10
申请人： Tomohiro Kudou , Kazuto Kobayashi , Keiichi Horino , Kiyoshi Ootsuka , Isao Shintou
发明人： Tomohiro Kudou , Kazuto Kobayashi , Keiichi Horino , Kiyoshi Ootsuka , Isao Shintou
IPC分类号： B21D53/10 , B21K1/04 , B21K1/05 , B21K1/76 , F16C19/46 , F16C33/78
CPC分类号： B21D53/10 , B21K1/04 , B21K1/05 , B21K1/761 , F16C19/466 , F16C33/7809 , Y10T29/49643 , Y10T29/49679 , Y10T29/49703
摘要： A method of manufacturing a drawn cup needle roller bearing having a seal ring, including forming the seal ring by a press working by: punching a metal plate to form an annular first intermediate material; subjecting the first intermediate material to burring working such that a portion close to an inner diameter of the first intermediate material is bent in an axial direction at a right angle to form an annular second intermediate material having an L-shaped cross section, the second intermediate material comprising a cylindrical portion and an outward flange portion which is bent radially outward from an axial end portion of the cylindrical portion; removing the outward flange portion to form a cylindrical third intermediate; and subjecting the third intermediate material to cold rolling working to regulate an inner diameter, an outer diameter and a cross sectional shape of the third intermediate material.
摘要翻译：一种制造具有密封圈的拉拔杯滚针轴承的方法，包括通过冲压加工形成所述密封环，冲压金属板以形成环形的第一中间材料; 使第一中间材料进行翻边加工，使得接近第一中间材料的内径的部分在轴向方向上成直角弯曲，以形成具有L形横截面的环形第二中间材料，第二中间体材料包括圆柱形部分和从圆柱形部分的轴向端部径向向外弯曲的向外凸缘部分; 去除所述向外的凸缘部分以形成圆柱形的第三中间体; 以及对所述第三中间材料进行冷轧加工，以调节所述第三中间材料的内径，外径和横截面形状。

6. 发明授权

US08156781B2 Steering rack and method of manufacturing the same 有权
标题翻译：转向架及其制造方法
公开(公告)号：US08156781B2
公开(公告)日：2012-04-17
申请号：US12090223
申请日：2006-10-12
申请人： Kazuto Kobayashi , Kotaro Hirota , Kiyoshi Ootsuka
发明人： Kazuto Kobayashi , Kotaro Hirota , Kiyoshi Ootsuka
IPC分类号： B21D17/02 , B21D22/02
CPC分类号： B21D15/04 , B21K1/063 , B21K1/768 , B62D3/126 , Y10T29/49474 , Y10T74/1967
摘要： When a punch is downwardly pressed, an inner circumferential surface of a first rack blank bites into a top surface of a second rack blank. A blank material upwardly flows due to a reaction force and is used to form rack teeth. Thus, a filling degree of the teeth with the material is enhanced. At the time when the forming of the rack teeth is finished, a gap is left between the inner circumferential surface of the first rack blank and the outer circumferential surface of the second rack blank. Thus, a die is not put into a sealed condition. Consequently, a forming load is small so that the lifetime of the die is lengthened. Also, the top surface of the second rack blank bites into a bore hole portion of the first rack blank so that the first rack blank and the second rack blank are joined together. Accordingly, the rigidity of the entire rack teeth is increased.
摘要翻译：当向下按压冲头时，第一齿条坯料的内圆周表面咬入第二齿条坯料的顶表面。空白材料由于反作用力而向上流动并用于形成齿条齿。因此，增加了与材料的牙齿的填充度。在齿条齿的形成结束时，在第一齿条毛坯的内周面和第二齿条毛坯的外周面之间留有间隙。因此，模具不会被置于密封状态。因此，成形载荷小，使得模具的寿命延长。此外，第二齿条坯料的顶面咬入第一齿条毛坯的钻孔部，使第一齿条毛坯和第二齿条毛坯接合在一起。因此，整个齿条齿的刚度提高。

7. 发明授权

US08635775B2 Process for manufacturing a bearing ring member as a constituent of a rolling bearing unit for wheel support 有权
标题翻译：用于制造用于车轮支撑的滚动轴承单元的构件的轴承环构件的制造方法
公开(公告)号：US08635775B2
公开(公告)日：2014-01-28
申请号：US12096725
申请日：2006-12-05
申请人： Kazuto Kobayashi , Yuu Yasuda , Kiyoshi Ootsuka
发明人： Kazuto Kobayashi , Yuu Yasuda , Kiyoshi Ootsuka
IPC分类号： B21K1/40
CPC分类号： B21K1/40 , B21J5/02 , B21K23/04 , F16C19/186 , F16C33/64 , F16C2326/02 , Y10T29/49533 , Y10T29/49636 , Y10T29/49679 , Y10T29/49689
摘要： This invention provided a manufacturing method to process a small-diameter step section 18 on an inside end section of a hub body 13a that comprises an outward facing flange 15 and a positioning cylinder 16 stably and with high precision. In this invention, an intermediate material 40 is pressed between a lower punch 36 and an upper punch 46 with an outer peripheral surface of the intermediate material 40 being held by a lower die 37 and an upper die 43, and then a part of the intermediate material 40 is pressed into the lower punch 36 such that the small-diameter step section 18 is formed by cold plastic working.
摘要翻译：本发明提供了一种在毂体13a的内端部处处理小直径台阶部18的制造方法，其特征在于，其具有稳定且高精度的向外凸缘15和定位筒16。在本发明中，中间材料40被压在下冲头36和上冲头46之间，中间材料40的外周面由下模37和上模43保持，然后是中间材料的一部分材料40被压入下冲头36，使得小直径台阶部分18通过冷塑性加工形成。

8. 发明申请

US20100011582A1 Process for Manufacturing a Bearing Ring Member as a Constituent of a Rolling Bearing Unit for Wheel Support 有权
标题翻译：用于制造用于车轮支撑的滚动轴承单元的构件的轴承环构件的制造方法
公开(公告)号：US20100011582A1
公开(公告)日：2010-01-21
申请号：US12096725
申请日：2006-12-05
申请人： Kazuto Kobayashi , Yuu Yasuda , Kiyoshi Ootsuka
发明人： Kazuto Kobayashi , Yuu Yasuda , Kiyoshi Ootsuka
IPC分类号： B21K1/04
CPC分类号： B21K1/40 , B21J5/02 , B21K23/04 , F16C19/186 , F16C33/64 , F16C2326/02 , Y10T29/49533 , Y10T29/49636 , Y10T29/49679 , Y10T29/49689
摘要： This invention provided a manufacturing method to process a small-diameter step section 18 on an inside end section of a hub body 13a that comprises an outward facing flange 15 and a positioning cylinder 16 stably and with high precision. In this invention, an intermediate material 40 is pressed between a lower punch 36 and an upper punch 46 with an outer peripheral surface of the intermediate material 40 being held by a lower die 37 and an upper die 43, and then a part of the intermediate material 40 is pressed into the lower punch 36 such that the small-diameter step section 18 is formed by cold plastic working.
摘要翻译：本发明提供了一种在毂体13a的内端部处处理小直径台阶部18的制造方法，其特征在于，其具有稳定且高精度的向外凸缘15和定位筒16。在本发明中，中间材料40被压在下冲头36和上冲头46之间，中间材料40的外周面由下模37和上模43保持，然后是中间材料的一部分材料40被压入下冲头36，使得小直径台阶部分18通过冷塑性加工形成。

9. 发明申请

US20120192426A1 MANUFACTURING METHOD OF A DRAWN CUP NEEDLE ROLLER BEARING HAVING SEAL RING 有权
标题翻译：具有密封圈的抽屉式滚针轴承的制造方法
公开(公告)号：US20120192426A1
公开(公告)日：2012-08-02
申请号：US13443088
申请日：2012-04-10
申请人： Tomohiro Kudou , Kazuto Kobayashi , Keiichi Horino , Kiyoshi Ootsuka , Isao Shintou
发明人： Tomohiro Kudou , Kazuto Kobayashi , Keiichi Horino , Kiyoshi Ootsuka , Isao Shintou
IPC分类号： B21D53/10
CPC分类号： B21D53/10 , B21K1/04 , B21K1/05 , B21K1/761 , F16C19/466 , F16C33/7809 , Y10T29/49643 , Y10T29/49679 , Y10T29/49703
摘要： A method of manufacturing a drawn cup needle roller bearing having a seal ring, including forming the seal ring by a press working by: punching a metal plate to form an annular first intermediate material; subjecting the first intermediate material to burring working such that a portion close to an inner diameter of the first intermediate material is bent in an axial direction at a right angle to form an annular second intermediate material having an L-shaped cross section, the second intermediate material comprising a cylindrical portion and an outward flange portion which is bent radially outward from an axial end portion of the cylindrical portion; removing the outward flange portion to form a cylindrical third intermediate; and subjecting the third intermediate material to cold rolling working to regulate an inner diameter, an outer diameter and a cross sectional shape of the third intermediate material.
摘要翻译：一种制造具有密封圈的拉拔杯滚针轴承的方法，包括通过冲压加工形成所述密封环，冲压金属板以形成环形的第一中间材料; 使第一中间材料进行翻边加工，使得接近第一中间材料的内径的部分在轴向方向上成直角弯曲，以形成具有L形横截面的环形第二中间材料，第二中间体材料包括圆柱形部分和从圆柱形部分的轴向端部径向向外弯曲的向外凸缘部分; 去除所述向外的凸缘部分以形成圆柱形的第三中间体; 以及对所述第三中间材料进行冷轧加工以调节所述第三中间材料的内径，外径和横截面形状。

10. 发明授权

US08177435B2 Manufacturing method of a drawn cup needle roller bearing having seal ring 有权
标题翻译：具有密封环的拉拔杯滚针轴承的制造方法
公开(公告)号：US08177435B2
公开(公告)日：2012-05-15
申请号：US12303817
申请日：2007-06-07
申请人： Tomohiro Kudou , Kazuto Kobayashi , Keiichi Horino , Kiyoshi Ootsuka , Isao Shintou
发明人： Tomohiro Kudou , Kazuto Kobayashi , Keiichi Horino , Kiyoshi Ootsuka , Isao Shintou
IPC分类号： B21D53/20 , F16C33/72
CPC分类号： B21D53/10 , B21K1/04 , B21K1/05 , B21K1/761 , F16C19/466 , F16C33/7809 , Y10T29/49643 , Y10T29/49679 , Y10T29/49703
摘要： A drawn cup needle roller bearing 30 having a seal ring comprises: a shell 31 having a raceway surface 31a on an inner circumferential face and also having inward flange portions 31b, 31c in both end portions; a cage 32 having a plurality of pockets 32a in a circumferential direction and worked by cutting; a plurality of needles 33 retained in the pockets 32a so that the needles freely rotate along the raceway surface 31a; and a seal ring 34, the shape of which is cylindrical, arranged inside the shell 31 between an end face 32b of the cage 32 and the inward flange portion 31b. The seal ring 34 composes a floating seal and is formed by press working. Due to the foregoing, an excellent dimensional accuracy can be provided and a quantity of lubricant passing through the bearing can be controlled.
摘要翻译：具有密封环的拉拔式滚针轴承30包括：外壳31，其具有内周面上的滚道面31a，并且在两端部具有向内的凸缘部31b，31c; 笼32，其周向具有多个袋32a并通过切割加工; 多个针33保持在凹部32a中，使得针沿轨道面31a自由旋转; 以及形状为圆筒形的密封环34，其设置在保持架32的端面32b与内侧凸缘部31b之间的壳体31内。密封圈34构成浮动密封并通过压力加工形成。由于上述原因，可以提供优异的尺寸精度，并且可以控制通过轴承的润滑剂的量。

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