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    • 4. 发明授权
    • Thermomechanical processing method for achieving coarse grains in a
superalloy article
    • 在超级合金制品中实现粗晶的热机械加工方法
    • US5571345A
    • 1996-11-05
    • US268696
    • 1994-06-30
    • Swami GaneshEric S. Huron
    • Swami GaneshEric S. Huron
    • B22F3/24C22F1/10
    • B22F3/24C22F1/10Y10S148/902
    • A method is provided for obtaining a uniform grain size on the order of about ASTM 5 or coarser in at least a portion of an article formed from a .gamma.' precipitation strengthened nickel-base superalloy. The method comprises forming an article by: providing a billet, preheating the billet above 2000.degree. F. for at least 0.5 hours, working at least a portion to near-net shape at working conditions including a first strain rate of less than about 0.01 per second and at a subsolvus temperature at or near the recrystallization temperature, supersolvus heating to form a grain size in the portion of at least 5 ASTM, and cooling to reprecipitate .gamma.' within the article. The method can be utilized to form a .gamma.' precipitation strengthened nickel-base superalloy article whose grain size varies uniformly between portions thereof, so as to yield a desirable microstructure and property gradient in the article in accordance with the in-service temperature and stress-state gradient experienced by the article. The method is particularly useful for the making of relatively large components such as turbine disks used in gas turbine engines, which are subjected to stress and temperature conditions that vary radially from the center of the disk to its outer rim.
    • 提供了一种方法,用于在由γ'沉淀强化的镍基超级合金形成的制品的至少一部分中获得大约为ASTM 5或更粗的大小的均匀晶粒尺寸。 该方法包括通过以下步骤来形成物品:提供坯料,将坯料预热到2000°F以上至少0.5小时,在包括第一应变速率小于约0.01的工作条件下工作至少一部分至接近净形状 第二和在重结晶温度或接近重结晶温度的亚沉积温度下,加热至少5 ASTM部分中的晶粒尺寸,并冷却以在制品内再沉淀γ'。 该方法可用于形成晶粒尺寸在其各部分之间均匀变化的γ'沉淀强化镍基超合金制品,从而根据使用中的温度和应力 - 压力产生所需的微结构和性能梯度, 文章经历的状态渐变。 该方法特别适用于制造相对较大的部件,例如在燃气涡轮发动机中使用的涡轮盘,其经受从盘的中心到其外缘径向变化的应力和温度条件。
    • 10. 发明授权
    • Differentially heat treated article, and apparatus and process for the manufacture thereof
    • 差异化热处理制品及其制造的装置和方法
    • US06478896B1
    • 2002-11-12
    • US08473798
    • 1995-06-07
    • Swami GaneshRonald Gene Tolbert
    • Swami GaneshRonald Gene Tolbert
    • C22C1905
    • C22F1/00C21D9/38C21D2221/10C22F1/10Y10S148/902
    • A turbine disk for a gas turbine engine differentially heat treated so as to produce a dual property disk. The process is applicable to superalloy disks, and achieves substantially uniform yet different temperatures in the rim and hub of the disk during heat treatment, so as to attain specific and different properties for the rim and hub. The process includes the steps of heat treating the entire disk to achieve a uniform structure having a fine grain size and fine precipitates. A device for heating the rim of the disk is then disposed at the disk's periphery, such that the rim is maintained at a substantially uniform temperature above the gamma prime solvus temperature of the superalloy so as to dissolve gamma prime precipitates present in the rim and cause grain growth in the rim. The hub is thermally insulated from the heating device and cooled with an apparatus that enables the hub to be maintained at a substantially uniform temperature that is below the gamma prime solvus temperature of the superalloy. This apparatus insulates and cools the hub such that a temperature gradient is established in the web portion of the disk between the rim and hub, yet substantially uniform temperatures are maintained in the rim and hub. Thereafter, the disk is quenched and then aged at a temperature sufficient to develop gamma prime precipitates in the rim. The resulting disk exhibits improved resistance to creep in the rim and improved tensile strength and low-cycle fatigue resistance in the hub.
    • 一种用于燃气涡轮发动机的涡轮盘,其被差别热处理以产生双重特性盘。 该方法适用于超级合金盘,并且在热处理期间在盘的轮缘和轮毂中实现基本均匀但不同的温度,以便获得轮缘和轮毂的特定且不同的特性。 该方法包括对整个盘进行热处理以获得具有细晶粒度和细微沉淀物的均匀结构的步骤。 然后用于加热盘边缘的装置被设置在盘的周边处,使得边缘保持在高于超合金的γ'固溶温度的基本上均匀的温度,以便溶解存在于边缘中的γ'沉淀物,并导致 谷物生长在边缘。 轮毂与加热装置进行绝热,并用能够将轮毂保持在低于超合金的伽马质子溶质温度的基本均匀的温度的装置来冷却。 该装置绝缘并冷却毂,使得在轮缘和轮毂之间的盘的腹板部分中建立温度梯度,但是在轮缘和轮毂中保持基本均匀的温度。 此后,将盘淬火,然后在足以在边缘中形成γ'析出物的温度下老化。 所得到的盘表现出改进的轮辋蠕变阻力和轮毂的抗拉强度和低循环疲劳性能。