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    • 4. 发明申请
    • Method Of Making Component Shapes Having Non-Round Exterior Shapes
    • 制作具有非圆形外形的部件形状的方法
    • US20100189587A1
    • 2010-07-29
    • US12359391
    • 2009-01-26
    • Shekhar G. WakadeFrederick J. RozarioGlenn E. CleverJoseph E. Robbins
    • Shekhar G. WakadeFrederick J. RozarioGlenn E. CleverJoseph E. Robbins
    • B22F3/087
    • B22F5/10B22F3/087
    • Cam lobe packs and methods of producing the same. The method uses a tool made up of an insert disposed within a sleeve such that both are responsive to a dynamic magnetic compaction (DMC) pressure source. The insert defines a substantially axisymmetric exterior surface and a cam lobe-shaped interior surface that can receive a compactable material such that upon DMC, the material is formed into the shape of the cam lobe. The sleeve is disposed about the insert and defines a substantially axisymmetric exterior surface such that an axisymmetric compaction imparted to the sleeve by the DMC pressure source forms the desired shaped cam lobe. The tool is configured such that individual tool members corresponding to one or more of the cam lobes can be axially aligned so that an aggregate interior surface is formed that defines an exterior surface profile of a camshaft being formed.
    • 凸角包及其生产方法。 该方法使用由置于套筒内的插入件构成的工具,使得两者都能响应于动态磁性压实(DMC)压力源。 插入件限定基本上轴对称的外表面和凸轮凸角形的内表面,其可以容纳可压实材料,使得在DMC上,材料形成为凸轮凸角的形状。 套筒围绕插入件设置并且限定基本上轴对称的外表面,使得由DMC压力源赋予套筒的轴对称压实形成所需的成形凸轮凸角。 该工具被构造成使得对应于一个或多个凸轮凸角的单独的工具构件可以轴向对准,使得形成限定正在形成的凸轮轴的外表面轮廓的聚集体内表面。
    • 6. 发明授权
    • Camshaft lobe and method of making same
    • 凸轮轴凸缘及其制作方法
    • US08510942B2
    • 2013-08-20
    • US12247287
    • 2008-10-08
    • Shekhar G. WakadeFrederick J. RozarioGlenn E. CleverJoseph E. RobbinsStephen R. Kornblum
    • Shekhar G. WakadeFrederick J. RozarioGlenn E. CleverJoseph E. RobbinsStephen R. Kornblum
    • B21D53/84
    • B22F3/087B22F5/008B22F5/106B22F7/06B22F2999/00Y10T29/49293B22F2202/05
    • An automotive engine component and method of producing the same. The method uses dynamic magnetic compaction to form components, such as camshaft lobes, with non-axisymmetric and related irregular shapes. A die is used that has an interior profile that is substantially similar to the non-axisymmetric exterior of the component to be formed such that first and second materials can be placed into the die prior to compaction. The first material is in powder form and can be placed in the die to make up a first portion of the component being formed, while a second material can be placed in the die to make up a second portion of the component. The second material, which may possess different tribological properties from those of the first material, can be arranged in the die so that upon formation, at least a portion of the component's non-axisymmetric exterior profile is shaped by or includes the second material.
    • 汽车发动机部件及其制造方法。 该方法使用动态磁性压实来形成具有非轴对称和相关不规则形状的组件,例如凸轮轴凸角。 使用具有基本上类似于要形成的部件的非轴对称外部的内部轮廓的模具,使得可以在压实之前将第一和第二材料放置在模具中。 第一材料是粉末形式,并且可以放置在模具中以构成正在形成的部件的第一部分,而第二材料可以放置在模具中以构成部件的第二部分。 可以具有与第一材料不同的摩擦学性质的第二材料可以设置在模具中,使得在形成时,部件的非轴对称外部轮廓的至少一部分由第二材料成形或包括第二材料。
    • 9. 发明授权
    • Method of making component shapes having non-round exterior shapes
    • 制造具有非圆形外形的部件形状的方法
    • US08951466B2
    • 2015-02-10
    • US12359391
    • 2009-01-26
    • Shekhar G. WakadeFrederick J. RozarioGlenn E. CleverJoseph E. Robbins
    • Shekhar G. WakadeFrederick J. RozarioGlenn E. CleverJoseph E. Robbins
    • B22F1/00
    • B22F5/10B22F3/087
    • Cam lobe packs and methods of producing the same. The method uses a tool made up of an insert disposed within a sleeve such that both are responsive to a dynamic magnetic compaction (DMC) pressure source. The insert defines a substantially axisymmetric exterior surface and a cam lobe-shaped interior surface that can receive a compactable material such that upon DMC, the material is formed into the shape of the cam lobe. The sleeve is disposed about the insert and defines a substantially axisymmetric exterior surface such that an axisymmetric compaction imparted to the sleeve by the DMC pressure source forms the desired shaped cam lobe. The tool is configured such that individual tool members corresponding to one or more of the cam lobes can be axially aligned so that an aggregate interior surface is formed that defines an exterior surface profile of a camshaft being formed.
    • 凸角包及其生产方法。 该方法使用由置于套筒内的插入件构成的工具,使得两者都能响应于动态磁性压实(DMC)压力源。 插入件限定基本上轴对称的外表面和凸轮凸角形的内表面,其可以容纳可压实材料,使得在DMC上,材料形成为凸轮凸角的形状。 套筒围绕插入件设置并且限定基本上轴对称的外表面,使得由DMC压力源赋予套筒的轴对称压实形成所需的成形凸轮凸角。 该工具被构造成使得对应于一个或多个凸轮凸角的单独的工具构件可以轴向对准,使得形成限定正在形成的凸轮轴的外表面轮廓的聚集体内表面。