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1. 发明授权

US08231827B2 Method of manufacturing powder metal plates 有权
标题翻译：粉末金属板的制造方法
公开(公告)号：US08231827B2
公开(公告)日：2012-07-31
申请号：US12456493
申请日：2009-06-17
申请人： Yahya Hodjat , Roger Lawcock , Rohith Shivanath
发明人： Yahya Hodjat , Roger Lawcock , Rohith Shivanath
IPC分类号： B22F5/00
CPC分类号： B22F3/18 , B22F5/006 , B22F2998/10 , B22F2999/00 , H01M8/0208 , H01M2008/1293 , Y02P70/56 , B22F5/003 , B22F3/004 , B22F2202/01 , B22F2003/175 , B22F3/1028 , B22F2003/185 , B22F3/10 , B22F2202/07 , B22F2201/01 , B22F2201/03
摘要： A method of manufacturing powder metal plates comprising feeding a predetermined mass of metal powder onto a moving tape (101), restricting the metal powder by surrounding the metal powder with vibrating boundary walls (201, 202) extending parallel to the direction of movement of the tape, rolling the metal powder at an ambient temperature to form a green compact strip (GS), continuously sintering the green compact strip in a furnace (400), forming the green compact strip to a net shape part (NS) while in the furnace, and cooling the net shape part in a non-oxidizing environment (404) at a temperature in excess of 1000 degrees Celsius.
摘要翻译：一种制造粉末金属板的方法，包括将预定质量的金属粉末供给到移动带（101）上，通过围绕所述金属粉末的振动边界壁（201,202）围绕所述金属粉末而平行于所述移动带胶带，在环境温度下滚动金属粉末以形成生坯条（GS），在炉（400）中连续烧结生坯条，在炉中形成生坯条至网形部分（NS），并且在非氧化环境（404）中在超过1000摄氏度的温度下将网状部分冷却。

2. 发明申请

US20100322811A1 Method of manufacturing powder metal plates 有权
标题翻译：粉末金属板的制造方法
公开(公告)号：US20100322811A1
公开(公告)日：2010-12-23
申请号：US12456493
申请日：2009-06-17
申请人： Yahya Hodjat , Roger Lawcock , Rohith Shivanath
发明人： Yahya Hodjat , Roger Lawcock , Rohith Shivanath
IPC分类号： B22F5/00 , B22F3/12 , B22F3/17 , B22F3/24
CPC分类号： B22F3/18 , B22F5/006 , B22F2998/10 , B22F2999/00 , H01M8/0208 , H01M2008/1293 , Y02P70/56 , B22F5/003 , B22F3/004 , B22F2202/01 , B22F2003/175 , B22F3/1028 , B22F2003/185 , B22F3/10 , B22F2202/07 , B22F2201/01 , B22F2201/03
摘要： A method of manufacturing powder metal plates comprising feeding a predetermined mass of metal powder onto a moving tape (101), restricting the metal powder by surrounding the metal powder with vibrating boundary walls (201, 202) extending parallel to the direction of movement of the tape, rolling the metal powder at an ambient temperature to form a green compact strip (GS), continuously sintering the green compact strip in a furnace (400), forming the green compact strip to a net shape part (NS) while in the furnace, and cooling the net shape part in a non-oxidizing environment (404) at a temperature in excess of 1000 degrees Celsius.
摘要翻译：一种制造粉末金属板的方法，包括将预定质量的金属粉末供给到移动带（101）上，通过围绕所述金属粉末的振动边界壁（201,202）围绕所述金属粉末而平行于所述移动带胶带，在环境温度下滚动金属粉末以形成生坯条（GS），在炉（400）中连续烧结生坯条，在炉中形成生坯条至网形部分（NS），并且在非氧化环境（404）中在超过1000摄氏度的温度下将网状部分冷却。

3. 发明申请

US20070269334A1 MULTIPLE PART COMPACTION 审中-公开
标题翻译：多部分压力
公开(公告)号：US20070269334A1
公开(公告)日：2007-11-22
申请号：US11624037
申请日：2007-01-17
申请人： Roger Lawcock , Mark Haiko , Brian Morris
发明人： Roger Lawcock , Mark Haiko , Brian Morris
IPC分类号： B22F3/04
CPC分类号： B22F3/04 , B22F2003/033 , B22F2998/00 , B30B11/02 , C22C33/0264 , B22F5/08
摘要： A compaction tool assembly is provided that uses multiple die cavities and a single compaction stroke for simultaneously forming multiple discrete powdered metal components. The tooling includes a plurality of punches and corresponding die cavities, and a single compaction stroke operates the punches to compact powdered metal contained by the die cavities to form the components. Preferably the punch pairs are arranged concentrically to balance compaction forces and die stresses.
摘要翻译：提供一种压实工具组件，其使用多个模腔和单个压实冲程，以同时形成多个分立的粉末金属部件。模具包括多个冲头和相应的模腔，单个压实冲程操作冲头以压实模腔所容纳的粉末金属以形成部件。优选地，冲头对同心地布置以平衡压实力和模头应力。

4. 发明授权

US5754937A Hi-density forming process 失效
标题翻译：高密度成型工艺
公开(公告)号：US5754937A
公开(公告)日：1998-05-19
申请号：US644978
申请日：1996-05-15
申请人： Peter Jones , Roger Lawcock
发明人： Peter Jones , Roger Lawcock
IPC分类号： B22F3/02 , B22F3/12 , C22C33/02 , C22C38/00 , C22C38/22
CPC分类号： C22C33/0264 , B22F3/12 , C22C33/02 , C22C33/0207 , C22C33/0271
摘要： A method for making a high density powdered metal article is provided. The composition consists of iron based powder, lubricant, graphite and ferro alloy additions. The composition is compacted in rigid tools at ambient temperature, sintered at high temperature and then formed in rigid tools at 40 to 90 tons per square inch to a density greater than 94% of theoretical. The high density article is then annealed. The final article demonstrates remarkable mechanical properties which are atypical of powdered metal components and approach those of wrought steel.
摘要翻译：提供一种制造高密度金属粉末制品的方法。组合物由铁基粉末，润滑剂，石墨和铁合金添加剂组成。组合物在环境温度下在刚性工具中压实，在高温下烧结，然后以40至90吨/平方英寸的刚性工具形成密度大于理论值的94％。然后将高密度制品退火。最后的文章展示了非常典型的粉末状金属组分和接近锻造钢的非凡机械性能。

5. 发明申请

US20080282544A1 Powder metal internal gear rolling process 审中-公开
标题翻译：粉末金属内齿轮轧制工艺
公开(公告)号：US20080282544A1
公开(公告)日：2008-11-20
申请号：US12082870
申请日：2008-04-15
申请人： Roger Lawcock , Joel Wright , Eric Cozens
发明人： Roger Lawcock , Joel Wright , Eric Cozens
IPC分类号： B21D53/28 , B22F5/08
CPC分类号： B21H5/025 , B22F3/168 , B22F5/08 , B22F2003/248 , B22F2998/10 , B22F2999/00 , Y10T29/49471 , B22F1/0003 , B22F3/02 , B22F3/10 , B22F3/164 , B22F3/24 , B22F3/18
摘要： A method for forming an internal gear is provided comprising providing a powder metal preform workpiece, supporting the workpiece about its periphery, and roll forming said workpiece to produce a set of densified gear teeth of a predefined dimension.
摘要翻译：提供一种用于形成内齿轮的方法，包括提供粉末金属预成型件工件，在其周边上支撑工件，以及辊成形所述工件以产生预定尺寸的一组致密的齿轮齿。

6. 发明授权

US5997805A High carbon, high density forming 失效
标题翻译：高碳，高密度成型
公开(公告)号：US5997805A
公开(公告)日：1999-12-07
申请号：US879275
申请日：1997-06-19
申请人： Roger Lawcock , Peter Jones
发明人： Roger Lawcock , Peter Jones
IPC分类号： C21D1/26 , C22C33/02 , B22F3/24
CPC分类号： C22C33/0207 , C21D1/26 , C22C33/02 , B22F2998/00
摘要： A manufacturing method is provided for the production of high density, high carbon, sintered powder metal steels. The composition consists of iron based powder, graphite, lubricant, and possibly at least one alloying element from the group of chromium, copper, manganese, molybdenum, nickel, niobium or vanadium. The composition is compacted in rigid tools, sintered and during cooling an isothermal or slow cooling treatment is introduced between 650.degree. C. and 750.degree. C. The isothermal or slow cooling treatment may alternatively be applied during a heat treatment cycle that is carried out after a conventional sintering cycle. The material processed as described may then be formed to high density. Forming to high density is not practical with high carbon materials that have been processed by conventional methods. The high density article is then heat treated in a manner to suit specific product requirements. The mechanical properties achieved by the claimed process offer significant benefits when compared to conventionally processed sintered powder metal articles.
摘要翻译：提供制造高密度，高碳，烧结粉末金属钢的制造方法。组合物由铁基粉末，石墨，润滑剂和可能的至少一种来自铬，铜，锰，钼，镍，铌或钒的合金元素组成。组合物在刚性工具中压实，烧结并且在冷却期间，在650℃和750℃之间引入等温或缓慢冷却处理。替代地，等温或缓慢冷却处理可在以下进行的热处理循环中施加常规烧结循环。然后可以将所述处理的材料形成为高密度。通过常规方法加工的高碳材料，形成高密度是不实际的。然后将高密度制品以适合特定产品要求的方式进行热处理。与常规加工的烧结粉末金属制品相比，所要求保护的方法获得的机械性能提供了显着的益处。

7. 发明申请

US20090257904A1 Device and method for pressing a metal powder compact 审中-公开
标题翻译：用于压制金属粉末压块的装置和方法
公开(公告)号：US20090257904A1
公开(公告)日：2009-10-15
申请号：US12082425
申请日：2008-04-11
申请人： Roger Lawcock , Mark Haiko , Frank Ma
发明人： Roger Lawcock , Mark Haiko , Frank Ma
IPC分类号： B22F3/02
CPC分类号： B22F3/03
摘要： A method of pressing a powder metal compact comprising partially filling a die cavity with powder metal, engaging a second die with the first die, extending radially inwardly punches for forming a transverse feature in the compact, filling the die cavity with powder metal, compressing the powder metal with a punch, relieving pressure on the compact, withdrawing the radially inwardly punches so as to allow axial movement of the compact, withdrawing the second die, and ejecting the compact from the die while simultaneously filling the die cavity.
摘要翻译：一种压制粉末金属压块的方法，包括用粉末金属部分地填充模腔，将第二模具与第一模具接合，向径向向内冲压以形成压块中的横向特征，用粉末金属填充模腔，压缩具有冲头的粉末金属，释放紧凑件上的压力，抽出径向向内的冲头，以允许压块的轴向运动，抽出第二模具，以及同时填充模腔而从模具中弹出压块。

8. 发明授权

US6143240A High density forming process with powder blends 失效
标题翻译：高密度成型工艺与粉末混合
公开(公告)号：US6143240A
公开(公告)日：2000-11-07
申请号：US970195
申请日：1997-11-14
申请人： Peter Jones , Roger Lawcock
发明人： Peter Jones , Roger Lawcock
IPC分类号： B22F1/00 , B22F3/24 , B22F5/00 , C22C33/02
CPC分类号： C22C33/02 , C22C33/0207 , B22F2998/00
摘要： A method for making a high density powdered metal article is provided. In one embodiment, the composition consists of iron based powder, lubricant, graphite and ferro alloy additions. Satisfactory results may also be achieved by using fully prealloyed grades of metal powders, substantially pure powder blends, fully prealloyed powder blends, partially prealloyed powder blends and powder blends containing ferro alloys. The composition is compacted in rigid tools at ambient temperature, sintering at high temperature greater than 1100.degree. C. and then formed in rigid tools at 40 to 90 tons per square inch to a density greater than 94% of theoretical. The high density article is then annealed. The final article demonstrates remarkable mechanical properties which are atypical of powdered metal components and approach those of wrought steel.
摘要翻译：提供一种制造高密度金属粉末制品的方法。在一个实施方案中，组合物由铁基粉末，润滑剂，石墨和铁合金添加物组成。使用完全预合金等级的金属粉末，基本上纯的粉末混合物，完全预合金粉末共混物，部分预合金粉末混合物和含有铁合金的粉末混合物也可以获得令人满意的结果。组合物在环境温度下在刚性工具中压实，在高于1100℃的高温下烧结，然后以40至90吨/平方英寸的刚性工具形成密度大于理论值的94％。然后将高密度制品退火。最后的文章展示了非常典型的粉末金属组分和接近锻造钢的机械性能。

9. 发明申请

US20090129964A1 METHOD OF FORMING POWDER METAL COMPONENTS HAVING SURFACE DENSIFICATION 审中-公开
标题翻译：形成具有表面强度的粉末金属组分的方法
公开(公告)号：US20090129964A1
公开(公告)日：2009-05-21
申请号：US11813400
申请日：2005-12-23
申请人： Huw David , Peter K. Jones , Roger Lawcock
发明人： Huw David , Peter K. Jones , Roger Lawcock
IPC分类号： B22F3/24 , B22F3/12 , C22C28/00
CPC分类号： B22F3/168 , B22F2003/166 , B22F2998/00 , B22F2998/10 , C22C1/002 , C22C33/0207 , B22F3/03 , B22F5/08 , B22F1/0003 , B22F1/0059 , B22F3/02 , B22F3/1017 , B22F3/1028 , B22F3/16 , B22F3/18 , B22F3/24
摘要： A method for producing a powder metal article having a three dimensional shape and having at least one densified surface comprising: a) providing a blend of powdered metals; b) compacting said blend to form a pre-form having a general shape of said article; c) sintering said pre-form; d) densifying at least one cylindrical surface region of said pre-form; and, e) forming said pre-form to a final density and into the three dimensional shape of said article.
摘要翻译：一种具有三维形状并具有至少一个致密表面的粉末金属制品的方法，包括：a）提供粉末状金属的共混物; b）压制所述共混物以形成具有所述制品的一般形状的预成型体; c）烧结所述预成型体; d）致密化所述预成型体的至少一个圆柱形表面区域; 以及e）将所述预成型件形成最终密度并进入所述制品的三维形状。

10. 发明申请

US20090026096A1 Disc protector 审中-公开
标题翻译：光盘保护器
公开(公告)号：US20090026096A1
公开(公告)日：2009-01-29
申请号：US11878327
申请日：2007-07-24
申请人： Roger Lawcock
发明人： Roger Lawcock
IPC分类号： G11B33/04
CPC分类号： G11B33/0427
摘要： A disc protector is described for use in the field of optical data storage discs where commonly known applications are compact discs (CD), digital versatile discs (DVD) and super audio compact discs (SACD). In particular a method to improve disc-holders is described where a protective material is present between the data-access surface of the disc and the disc-holder.
摘要翻译：光盘保护器被描述用于光学数据存储盘领域，其中通常已知的应用是光盘（CD），数字通用光盘（DVD）和超级音频光盘（SACD）。特别地描述了一种改进盘保持器的方法，其中在盘的数据访问表面和盘保持器之间存在保护材料。

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