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    • 2. 发明授权
    • Ceramic impregnated superabrasives
    • 陶瓷浸渍超级磨料
    • US07488537B2
    • 2009-02-10
    • US10931671
    • 2004-09-01
    • Robert P. RadtkeAndrew Sherman
    • Robert P. RadtkeAndrew Sherman
    • B32B9/00
    • C04B41/89C04B35/52C04B35/5831C04B41/009C04B41/52C04B2235/3826C04B2235/3873C04B2235/3891C04B2235/3895C04B2235/427C04B2235/483C04B2235/616C04B2235/80C04B2235/96Y10T428/249957Y10T428/249967Y10T428/249969Y10T428/30C04B41/4521C04B41/4535C04B41/4554C04B41/457C04B41/5035C04B41/5059C04B41/5057C04B41/522C04B38/00
    • A superabrasive fracture resistant compact is formed by depositing successive layers of ceramic throughout the network of open pores in a thermally stable self-bonded polycrystalline diamond or cubic boron nitride preform. The void volume in the preform is from approximately 2 to 10 percent of the volume of the preform, and the average pore size is below approximately 3000 nanometers. The preform is evacuated and infiltrated under at least about 1500 pounds per square inch pressure with a liquid pre-ceramic polymerizable precursor. The precursor is infiltrated into the preform at or below the boiling point of the precursor. The precursor is polymerized into a solid phase material. The excess is removed from the outside of the preform, and the polymer is pyrolized to form a ceramic. The process is repeated at least once more so as to achieve upwards of 90 percent filling of the original void volume. When the remaining void volume drops below about 1 percent the physical properties of the compact, such as fracture resistance, improve substantially. Multiple infiltration cycles result in the deposition of sufficient ceramic to reduce the void volume to below 0.5 percent. The fracture resistance of the compacts in which the pores are lined with formed in situ ceramic is generally at least one and one-half times that of the starting preforms.
    • 通过在热稳定的自结合多晶金刚石或立方氮化硼预成型体中的开孔的网络中沉积连续的陶瓷层来形成超耐磨断裂的压块。 预制件中的空隙体积约为预制件体积的约2%至10%,平均孔径低于约3000纳米。 将预成型件用至少约1500磅/平方英寸的压力抽真空并用液体预陶瓷可聚合前体渗透。 前体在等于或低于前体沸点的条件下浸入预制件中。 将前体聚合成固相材料。 将多余物从预成型体的外部除去,并将聚合物热解以形成陶瓷。 该过程至少重复一次,以便实现原始空隙体积的90%以上的填充。 当剩余的空隙体积下降到约1%以下时,压实体的物理性能如抗断裂性能显着改善。 多次渗透循环导致沉积足够的陶瓷以将空隙体积降低至0.5%以下。 孔内衬有形成的原位陶瓷的压块的耐断裂性通常为起始预制件的抗压强度的至少一倍。
    • 3. 发明授权
    • Thermally stable diamond brazing
    • 热稳定的金刚石钎焊
    • US07487849B2
    • 2009-02-10
    • US11130036
    • 2005-05-16
    • Robert P. Radtke
    • Robert P. Radtke
    • E21B10/36
    • E21B10/5735B23K1/0008B23K31/025B23K2103/18B23K2103/50B23K2103/52
    • A cutting element and a method for forming a cutting element is described and shown. The cutting element includes a substrate, a TSP diamond layer, a metal interlayer between the substrate and the diamond layer, and a braze joint securing the diamond layer to the substrate. The thickness of the metal interlayer is determined according to a formula. The formula takes into account the thickness and modulus of elasticity of the metal interlayer and the thickness of the TSP diamond. This prevents the use of a too thin or too thick metal interlayer. A metal interlayer that is too thin is not capable of absorbing enough energy to prevent the TSP diamond from fracturing. A metal interlayer that is too thick may allow the TSP diamond to fracture by reason of bending stress. A coating may be provided between the TSP diamond layer and the metal interlayer. This coating serves as a thermal barrier and to control residual thermal stress.
    • 描述和示出切割元件和形成切割元件的方法。 切割元件包括基底,TSP金刚石层,在基底和金刚石层之间的金属中间层以及将金刚石层固定到基底上的钎焊接头。 根据公式确定金属中间层的厚度。 该公式考虑了金属夹层的厚度和弹性模量以及TSP金刚石的厚度。 这防止了使用太薄或太厚的金属夹层。 太薄的金属中间层不能吸收足够的能量以防止TSP金刚石破裂。 过厚的金属中间层可能会导致TSP金刚石因弯曲应力而断裂。 可以在TSP金刚石层和金属中间层之间提供涂层。 该涂层用作热障,并控制残余热应力。
    • 5. 发明授权
    • Drill bit with carbide coated cutting face
    • 钻头用硬质合金涂层切割面
    • US4396077A
    • 1983-08-02
    • US303721
    • 1981-09-21
    • Robert P. Radtke
    • Robert P. Radtke
    • C23C4/10E21B10/46E21B10/56E21B10/567E21B10/60
    • E21B10/567C23C4/10E21B10/46E21B10/60
    • A drill bit for connection on a drill string has a hollow tubular body with an end cutting face provided with a tungsten carbide coated surface and an exterior peripheral stabilizer surface with cylindrical sintered carbide inserts positioned therein. Nozzle passages extend from the interior of the bit body through the cutting face for receiving a removable and interchangeable nozzle member therein. The cutting face has a plurality of recesses therein which receive, by an interference fit, a plurality of cutting elements of the type known as STRATAPAX, consisting of a cylindrical stud having an angular supporting surface with a cutting disc bonded thereon consisting of sintered carbide having a cutting surface of polycrystalline diamond. The recesses in the cutting face have milled offset recesses adjacent to the edges thereof which are sized and positioned to permit the cutting discs to be partially recessed and to restrain the cutting elements from rotation during use. The cutting face is coated with tungsten carbide to a thickness of 0.012-0.040 in. by means of a high-velocity, high-temperature plasma coating process after the cutting elements are assembled in the bit body. This process coats the steel bit body with tungsten carbide without coating or otherwise affecting the cutting inserts. The coating is metallurgically bonded to the steel bit body and protects against wear during drilling for periods of several hundred hours.
    • 用于在钻柱上连接的钻头具有中空管状体,其具有设置有碳化钨涂覆表面的端部切割面和具有定位在其中的圆柱形烧结碳化物刀片的外部周边稳定器表面。 喷嘴通道从钻头体的内部延伸穿过切割面,用于在其中接收可移除和可互换的喷嘴构件。 切割面具有多个凹槽,其中通过过盈配合接收多种已知为STRATAPAX的切割元件,该切割元件由具有角度支撑表面的圆柱形柱体组成,该切割元件具有接合在其上的切割圆盘, 多晶金刚石切割面。 切割面中的凹部具有与其边缘相邻的铣削的偏移凹槽,其大小和定位成允许切割盘部分地凹入并且在使用期间限制切割元件旋转。 在切割元件组装在钻头体中之后,通过高速,高温等离子体涂覆工艺,切割面涂覆有碳化钨至0.012-0.040英寸的厚度。 该方法将碳化钨体与碳化钨涂层无涂层或以其他方式影响切削刀片。 该涂层冶金地结合到钢钻头体上,并防止在钻孔期间磨损数百小时。
    • 6. 发明授权
    • Drill bit nozzle
    • 钻头喷嘴
    • US4381825A
    • 1983-05-03
    • US296811
    • 1981-08-27
    • Robert P. Radtke
    • Robert P. Radtke
    • E21B10/56E21B10/567E21B10/60E21B10/61E21B10/62
    • E21B10/567E21B10/61E21B10/62
    • A drill bit for connection on a drill string has a hollow tubular body with an end cutting face and an exterior peripheral stabilizer surface with cylindrical sintered carbide inserts positioned therein and a novel arrangement for securing replaceable nozzles. Nozzle passages extend from the interior of the bit body through the cutting face for receiving a removable and interchangeable nozzle member therein. A portion of the length of each passage is threaded and the remainder of the passage is enlarged and of a smooth bore. The nozzle member is formed of wear-resistant hard metal, e.g. carbide, and has a metal sleeve brazed thereon with male threads operable to be fitted in the threads in said nozzle passage. The nozzle member is threadedly secured in place during installation and optionally further secured against unscrewing and additionally protected against wear or erosion by a metal or hard metal, e.g. carbide, retaining ring having an interference fit in the smooth portion of the nozzle passage. The shape of the hard metal nozzle member protects the entire nozzle assembly, and particularly the threaded metal sleeve, from erosion produced by abrasive drilling fluids. The cutting face supports suitable cutting means, preferably diamond cutting elements. The replaceable nozzles with threaded exteriors and protecting retaining rings may be used with other types of drill bits, e.g. roller cone bits, but are particularly useful with diamond bits because of the close proximity of the nozzles to the cutting surface in diamond bits which results in a very high wear rate.
    • 用于在钻柱上连接的钻头具有中空管状体,其具有端部切割面和外部周边稳定器表面,其中定位有圆柱形烧结碳化物插入件,以及用于固定可更换喷嘴的新型装置。 喷嘴通道从钻头体的内部延伸穿过切割面,用于在其中接收可移除和可互换的喷嘴构件。 每个通道的长度的一部分是螺纹的,并且通道的其余部分被扩大并且具有光滑的孔。 喷嘴构件由耐磨硬质金属形成,例如, 并且具有钎焊在其上的金属套筒,阳螺纹可操作以装配在所述喷嘴通道中的螺纹中。 喷嘴构件在安装期间螺纹固定在适当位置,并且可选地进一步固定以抵抗旋拧,并且另外防止金属或硬质金属的磨损或侵蚀。 碳化物保持环在喷嘴通道的平滑部分中具有过盈配合。 硬金属喷嘴构件的形状保护整个喷嘴组件,特别是螺纹金属套筒免受磨料钻井液产生的侵蚀。 切割面支撑合适的切割装置,优选金刚石切割元件。 具有螺纹外部和保护保持环的可替换喷嘴可以与其他类型的钻头一起使用,例如, 滚子锥形钻头,但是对于钻石钻头特别有用,因为喷嘴与金刚石钻头中的切割表面紧密接近,这导致非常高的磨损率。
    • 9. 发明授权
    • Drill bit with self cleaning nozzle
    • 钻头带自清洁喷嘴
    • US4494618A
    • 1985-01-22
    • US430986
    • 1982-09-30
    • Robert P. Radtke
    • Robert P. Radtke
    • E21B10/60E21B10/61
    • E21B10/61
    • A drill bit for connection on a drill string has a hollow tubular body with an end cutting face and an exterior peripheral stabilizer surface with cylindrical sintered carbide inserts positioned therein. Nozzle passages extend from the interior of the bit body through the cutting face for receiving a removable and interchangeable nozzle member therein. The nozzle has a fluted or non-circular cross-section with grooved portions or out of round portions providing sufficient clearance for drilling fluid to continue to flow through the nozzle even when the main passage thereof is blocked with mud particles or the like. The cutting face has a plurality of recesses therein which receive, by an interference fit, a plurality of cutting elements of the type known as Stratapax, consisting of a cylindrical stud having an angular supporting surface with a cutting disc bonded thereon consisting of sintered carbide having a cutting surface of polycrystalline diamond. The recesses in the cutting face have milled offset recesses adjacent to the edges thereof which are sized and positioned to permit the cutting discs to be partially recessed and to restrain the cutting elements from rotation during use.
    • 用于在钻柱上连接的钻头具有中空管状体,其具有端部切割面和外部周边稳定器表面,其中定位有圆柱形烧结碳化物刀片。 喷嘴通道从钻头体的内部延伸穿过切割面,用于在其中接收可移除和可互换的喷嘴构件。 喷嘴具有槽形或非圆形横截面,带有凹槽部分或圆形部分,为钻井液提供足够的间隙,以便即使当主要通道用泥浆颗粒等堵塞时,其也继续流过喷嘴。 切割面具有多个凹槽,其中通过过盈配合接收多种已知为Stratapax的切割元件,该切割元件由具有角度支撑表面的圆柱形柱体组成,该切割元件具有粘合在其上的切割圆盘,该烧结碳化物由具有 多晶金刚石切割面。 切割面中的凹部具有与其边缘相邻的铣削的偏移凹槽,其大小和定位成允许切割盘部分地凹入并且在使用期间限制切割元件旋转。
    • 10. 发明授权
    • Drill bit
    • 钻头
    • US4442909A
    • 1984-04-17
    • US303960
    • 1981-09-21
    • Robert P. Radtke
    • Robert P. Radtke
    • E21B10/56E21B10/573E21B10/60E21B10/61E21B10/62E21B10/46
    • E21B10/573E21B10/60E21B10/61E21B10/62
    • A drill bit for connection on a drill string has a hollow tubular body with an end cutting face and an exterior peripheral stabilizer surface with cylindrical sintered carbide inserts positioned therein. Nozzle passages extend from the interior of the bit body through the cutting face for receiving a removable and interchangeable nozzle member therein. The cutting face has a plurality of recesses therein which receive, by an interference fit, a plurality of cutting elements of the type known as STRATAPAX, consisting of a cylindrical stud having an angular supporting surface with a cutting disc bonded thereon consisting of sintered carbide having a cutting surface of polycrystalline diamond. The recesses in the cutting face have milled offset recesses adjacent to the edges thereof which are sized and positioned to permit the cutting discs to be partially recessed and to restrain the cutting elements from rotation during use.
    • 用于在钻柱上连接的钻头具有中空管状体,其具有端部切割面和外部周边稳定器表面,其中定位有圆柱形烧结碳化物刀片。 喷嘴通道从钻头体的内部延伸穿过切割面,用于在其中接收可移除和可互换的喷嘴构件。 切割面具有多个凹槽,其中通过过盈配合接收多种已知为STRATAPAX的切割元件,该切割元件由具有角度支撑表面的圆柱形柱体组成,该切割元件具有接合在其上的切割圆盘, 多晶金刚石切割面。 切割面中的凹部具有与其边缘相邻的铣削的偏移凹槽,其大小和定位成允许切割盘部分地凹入并且在使用期间限制切割元件旋转。