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    • 1. 发明授权
    • Process for grinding cams of a camshaft
    • 用于研磨凸轮轴凸轮的工艺
    • US4905418A
    • 1990-03-06
    • US352127
    • 1989-05-15
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B19/12G05B19/18
    • G05B19/184
    • A process is applied for grinding cams of a camshaft (12) by means of a numerically controlled camshaft grinding machine (10). The camshaft (12) is arranged in a workpiece mounting (11) rotatably at preset angular velocity (.omega.) in predetermined angle steps about its longitudinal axis. A grinding wheel slide (17) with a grinding wheel (18) is infeedable in an axis (20) vertical to the longitudinal axis in preset steps. A grinding wheel (18) is selected as to its condition for machining as a function of the geometry, the material and the required surface condition of the camshaft (12) and cams (30), and the infeed of the grinding wheel (18) is set.In order to achieve a minimum grinding time while taking into account various process-related restrictions, a maximum possible infeed for a minimum grinding time is determined using the maximum relative metal removal rate and the preset cam geometry, and--if necessary taking into account restrictions with regard to the chip cavity repletion conditions and the grain load--the maximum infeed for grinding the camshaft (12) is set (FIG. 1).
    • 一种用于通过数控凸轮轴磨床(10)对凸轮轴(12)的凸轮进行研磨的方法。 凸轮轴(12)以预定的角速度(ω)以围绕其纵向轴线的预定角度的角度可旋转地布置在工件安装件(11)中。 具有砂轮(18)的砂轮滑块(17)可以预设的步骤在垂直于纵向轴线的轴线(20)中进给。 根据凸轮轴(12)和凸轮(30)的几何形状,材料和所需的表面状况以及砂轮(18)的进给的函数,选择砂轮(18)作为加工条件, 被设置。 为了在考虑到各种与加工有关的限制的同时达到最小磨削时间,最小磨削时间的最大可能进给是使用最大相对金属去除率和预设的凸轮几何形状来确定的,如果需要,考虑到限制 关于芯片腔补充条件和晶粒负载 - 设定用于研磨凸轮轴(12)的最大进给(图1)。
    • 2. 发明授权
    • Dressing roll and method for producing the same
    • 敷料辊及其制造方法
    • US4892082A
    • 1990-01-09
    • US288016
    • 1988-12-20
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B53/14B24D18/00
    • B24D18/00B24B53/14
    • A dressing roll comprises a revolving circumferential surface, in particular two conical circumferential surfaces (12, 13) intersecting each other along an outer circumferential line (14). The circumferential surface is garnished with diamonds. In order to ensure that the diamond needles attack a grinding wheel to be dressed over a two-dimensional surface and to avoid the production of spiral-shaped dressing grooves in the grinding wheel surface, the diamonds take the form of diamond needles (15, 16) which project obliquely from the circumferential surface (12, 13) and whose free ends (17, 18) overlap each other in the circumferential direction (FIG. 1).
    • 修整辊包括旋转圆周表面,特别是沿着外圆周线(14)彼此相交的两个圆锥形周向表面(12,13)。 圆周表面装饰有钻石。 为了确保金刚石针头攻击砂轮以穿过二维表面,并避免在砂轮表面产生螺旋形修整槽,钻石采取金刚石针(15,16)的形式 ),其从周面(12,13)倾斜地突出并且其自由端(17,18)在圆周方向(图1)上彼此重叠。
    • 3. 发明授权
    • Method for dressing grinding wheels
    • 砂轮修整方法
    • US4920945A
    • 1990-05-01
    • US288014
    • 1988-12-20
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B53/00B24B53/053
    • B24B53/053B24B53/00
    • A method serves for dressing grinding wheels (10) whose surface (16) comprises an embedding compound for CBN crystals. A rotating dressing roll (11) is moved along the surface (16) of the grinding wheel (10). In order to produce sharp-edged points at the CBN grains (20) during the dressing process, and obtain sufficiently large clear chip spaces in the embedding compound, the dressing roll (11) is moved over the said surface (16) at least twice, the first movement being carried out at a first, high rate of feed (v.sub.3) so that the dressing crystals of the said dressing roll (11) deflect the said CBN grains (20) elastically while setting back the embedding compound, whereas the second movement is carried out at a second, lower rate of feed (v.sub.4) so that the said dressing crystals break up the points of the said CBN grains (20).
    • 一种用于修整其表面(16)包括用于CBN晶体的包埋化合物的砂轮(10)的方法。 旋转修整辊(11)沿砂轮(10)的表面(16)移动。 为了在修整过程中在CBN晶粒(20)处产生尖锐点,并且在嵌入化合物中获得足够大的清晰的切屑空间,修整辊(11)在所述表面(16)上移动至少两次 所述第一运动以第一高进给速度(v3)进行,使得所述修整辊(11)的修整晶体弹性地偏转所述CBN颗粒(20),同时将所述包埋化合物放回,而第二运动 以第二较低的进料速率(v4)进行运动,使得所述修整晶体分解所述CBN晶粒(20)的点。
    • 4. 发明授权
    • Method of grinding two or more cams of a camshaft
    • 研磨凸轮轴的两个或多个凸轮的方法
    • US4885874A
    • 1989-12-12
    • US149108
    • 1988-01-27
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B19/12B24B49/02G05B19/18
    • G05B19/184B24B19/125B24B49/02G05B2219/37574G05B2219/45156
    • A method serves for grinding two or more cams of a camshaft. Initially the camshaft is chucked in a mounting position between a driver of a work headstock seated to rotate about a first axis (C axis), and a footstock. Then the camshaft is rotated in a defined rotary angle/time relationship. A rotating grinding wheel is advanced in the direction of a second axis (X axis) extending perpendicularly to the said first axis (C axis), the movement of the rotating grinding wheel being directed towards a first cam to be ground. The rotary angle and length of travel (x) of the grinding wheel are adjusted in response to the polar coordinates of a nominal contour of the cam, supplied by a numerical control, while the grinding wheel is in engagement with the cam. Any deviation from a nominal process value is measured. The pre-determined length of travel is corrected by a correcting value (.DELTA.x) corresponding to the weighted deviation.In order to compensate all influence that may lead to errors, with the least possible cost input, the dimensions of the contour of the cam ground first are measured. Any deviations between the values determined by measuring and the nominal values of the dimensions of the contour are determined, and the length of travel (x) is weighted with a correction factor. Finally, a second and subsequent cams are ground the same mounting condition.
    • 一种用于研磨凸轮轴的两个或多个凸轮的方法。 最初,凸轮轴被卡在安装位置,该安装位置位于工作头架的驱动器之间,以便围绕第一轴线(C轴)转动,并支撑脚架。 然后凸轮轴以确定的旋转角度/时间关系旋转。 旋转砂轮沿垂直于所述第一轴线(C轴)延伸的第二轴线(X轴)的方向前进,所述旋转砂轮的运动指向待研磨的第一凸轮。 砂轮的旋转角度和行程长度(x)根据由数字控制提供的凸轮的标称轮廓的极坐标进行调整,同时砂轮与凸轮接合。 测量与标称过程值的任何偏差。 通过对应于加权偏差的校正值(DELTA x)校正预定行程长度。 为了补偿可能导致错误的所有影响,以最小可能的成本输入,首先测量凸轮地面轮廓的尺寸。 确定通过测量确定的值与轮廓的尺寸的标称值之间的任何偏差,并且以校正因子对移动长度(x)进行加权。 最后,第二个和随后的凸轮在相同的安装条件下研磨。
    • 5. 发明授权
    • Process and device for numerically controlled grinding of cams of a
camshaft
    • 用于凸轮轴凸轮数字磨削的工艺和装置
    • US5392566A
    • 1995-02-28
    • US925588
    • 1992-08-03
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B19/12B24B1/00
    • B24B19/12
    • An apparatus and a method are disclosed for numerically controlled grinding of cams of a camshaft. The cams have a convex circular base section and a convex circular tip section with concave transitional sections interconnecting same. The concave transitional sections have a minimum radius of curvature. The cam is first ground with a first grinding wheel of a radius much bigger than the minimum radius of curvature, however, the cam material is not entirely removed during this first grinding step at the location of the concave sections, thus leaving there a zone of unground cam material. In a second grinding step, the cam is ground with a second grinding wheel of a radius being smaller than the minimum radius of curvature.
    • 公开了一种用于凸轮轴凸轮的数控磨削的装置和方法。 凸轮具有凸形的圆形基部和具有相互连接的凹形过渡部分的凸形圆形尖端部分。 凹形过渡部分具有最小的曲率半径。 该凸轮首先用半径大于最小曲率半径的第一砂轮研磨,然而,在该第一研磨步骤期间,在凹形部分的位置处,凸轮材料没有被完全去除,因此留下了一个 未研磨的凸轮材料。 在第二研磨步骤中,用半径小于最小曲率半径的第二砂轮研磨凸轮。
    • 6. 发明授权
    • Method for cylindrical surface grinding of workspaces
    • 工作台圆柱面研磨方法
    • US4942695A
    • 1990-07-24
    • US258850
    • 1988-10-17
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B1/00B24B5/04
    • B24B1/00B24B5/04
    • A method serves for cylindrical surface grinding of workpieces. A grinding wheel engages a workpiece which rotates in the opposite direction and is fed at a given feeding speed parallel to the axis of the workpiece. The grinding wheel rotates about an axis which is inclined at an angle relative to the axis of the workpiece.In order to achieve workpiece surfaces of low roughness at high machining speeds, in particular surfaces without spiral-shaped surface grooves, one first determines from the given surface roughness, by empirical means, a contact ratio serving as an auxiliary value whereafter the axial length of the first surface is determined and adjusted using a formula. The method is used within a range of values where workpiece diameters of 5 to 250 mm are encountered, the grinding wheel rotates at a speed of 100 to 300 m/s, the workpiece rotates at a circumferential speed of 65 to 200 m/s and the speed of the axial feed is between 150 to 2000 mm/min.
    • 一种用于工件的圆柱面研磨的方法。 砂轮与相反方向旋转的工件接合,并以与工件轴线平行的给定进给速度进给。 砂轮围绕相对于工件的轴线倾斜一定角度的轴旋转。 为了在高加工速度下实现低粗糙度的工件表面,特别是没有螺旋形表面凹槽的表面,首先首先根据经验手段确定作为辅助值的接触比的给定表面粗糙度,然后将轴向长度 使用公式确定和调整第一表面。 该方法在遇到工件直径为5〜250mm的值的范围内使用时,砂轮以100〜300m / s的速度旋转,工件以65〜200m / s的圆周速度旋转, 轴向进给速度在150至2000mm / min之间。
    • 7. 发明授权
    • Method for working, by metal-cutting processes, the surfaces of profiles
having a non-circular contour, in particular camshafts
    • 通过金属切割工艺加工具有非圆形轮廓的轮廓表面,特别是凸轮轴的方法
    • US4747236A
    • 1988-05-31
    • US896520
    • 1986-08-13
    • Horst J. Wedeniwski
    • Horst J. Wedeniwski
    • B24B19/12
    • B24B19/12Y10T409/30224Y10T409/303808Y10T82/13
    • A method serves for working, by metal-cutting processes, a surface of profiles having a non-circular contour, in particular for grinding camshafts. Starting out from a blank contour (30-1-32), material is removed from the surface to give the profile a desire contour (30a, 31a, 32a) by moving the processing tool and the profile relative to each other in such a manner that the portion of the processing tool which is at any time in engagement with the surface is moved along the contour in a path-controlled manner, while on the other hand the tool is advanced in feed-controlled manner by the surface distance between the blank contour (30,31,32) and the desired contour (30a,31a,32a). In order to reduce the processing time and to improve the processing quality, the active portion is removed initially in feed-controlled operation from a first point (40) on the surface of the blank contour (30,31,32) to a second point (42) of the desired amount (30a,31a,32a), and then moved in path-controlled operation along the desired contour (30a,31a,32a).
    • 一种方法用于通过金属切割工艺加工具有非圆形轮廓的轮廓表面,特别是用于研磨凸轮轴。 从空白轮廓(30-1-32)开始,通过以这种方式相对于彼此移动处理工具和轮廓,从表面移除材料以使轮廓成为期望轮廓(30a,31a,32a) 处理工具在任何时间与表面接合的部分沿着轮廓以路径控制的方式移动,而另一方面,工具以进给控制的方式前进,坯料之间的表面距离 轮廓(30,31,32)和所需轮廓(30a,31a,32a)。 为了减少处理时间并提高加工质量,主动部分最初在进给控制操作中从坯件轮廓(30,31,32)的表面上的第一点(40)移除到第二点 (30a,31a,32a)的(42)中,然后沿着所需轮廓(30a,31a,32a)在路径控制操作中移动。