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1. 发明授权

US07032800B2 Apparatus and method for friction stir welding of high strength materials, and articles made therefrom 失效
标题翻译：高强度材料的摩擦搅拌焊接装置及方法及由其制成的制品
公开(公告)号：US07032800B2
公开(公告)日：2006-04-25
申请号：US10452420
申请日：2003-05-30
申请人： Pazhayannur Ramanathan Subramanian , Bernard Patrick Bewlay , Earl Claude Helder , Timothy Joseph Trapp
发明人： Pazhayannur Ramanathan Subramanian , Bernard Patrick Bewlay , Earl Claude Helder , Timothy Joseph Trapp
IPC分类号： B23K20/12 , B23K37/00
CPC分类号： B23K20/1255 , B23K20/22
摘要： An apparatus for friction stir welding, a weld tool for friction stir welding, and a method for making a weld tool for friction stir welding are presented. The weld tool comprises a tungsten-based refractory material. A method for manufacturing an article, where the method comprises providing the apparatus for friction stir welding, and the article produced by this method are also presented.
摘要翻译：提出了一种摩擦搅拌焊接装置，用于摩擦搅拌焊接的焊接工具以及用于制造用于摩擦搅拌焊接的焊接工具的方法。焊接工具包括钨基耐火材料。一种用于制造制品的方法，其中所述方法包括提供用于摩擦搅拌焊接的装置，并且还提供了通过该方法制造的制品。

2. 发明授权

US06927361B2 Surface oxide weld penetration enhancement method and article 失效
标题翻译：表面氧化物焊接穿透增强方法和文章
公开(公告)号：US06927361B2
公开(公告)日：2005-08-09
申请号：US10655284
申请日：2003-09-04
申请人： Thomas Joseph Kelly , Samuel Frank Mastrorocco , Earl Claude Helder , Eva Z. Lanman , Vallerie Althea McGee
发明人： Thomas Joseph Kelly , Samuel Frank Mastrorocco , Earl Claude Helder , Eva Z. Lanman , Vallerie Althea McGee
IPC分类号： B23K9/23 , B23K9/00 , B23K9/167 , B23K9/235 , B23K31/00 , B23K103/04 , C21D9/50 , C23C8/10 , C23C8/80
CPC分类号： B23K9/167 , B23K2103/02 , C21D9/50 , C23C8/10 , C23C8/80
摘要： A method for welding iron-based or nickel-based superalloy assemblies into a unitary article. First, the assemblies are heated in an air atmosphere, at a rate suitable to minimize geometric distortion, to a temperature in the range of about 1400F (760C) to about 2000° F. (1090° C.) to form an oxide layer on the surface of the assemblies and optionally as a pre-weld solution heat treat. The temperature of the assemblies are then held in a range of about 1400F (760C) to about 2000° F. (1090° C.) for a time sufficient to form an oxide layer of sufficient thickness on the surface of the assemblies and optionally to solution the assemblies. The assemblies are then cooled to ambient temperature at a rate sufficient to avoid precipitation of unwanted metal phases at a rate sufficient to maintain dimensional stability. The oxide layer is then removed from at least the faying surfaces of the assemblies, but not from the face side of the assemblies. The faying surfaces of the assemblies are then cleaned. The assemblies are then welded using a GTA welding procedure to form a unitary article. The article is then resolutioned at an appropriate temperature for an appropriate period of time, both of which are dependent on the type of superalloy(s) that is present in the welded article and the desired properties. The article is then optionally age heat treated at an appropriate temperature for an appropriate period of time, both of which are dependent on the type of superalloy(s) that is present in the welded unitary article.
摘要翻译：将铁基或镍基超级合金组件焊接成整体制品的方法。首先，将组件以适于将几何变形最小化的速率在空气气氛中加热至约1400°F（760℃）至约2000°F（1090℃）的温度，以形成氧化物层组件的表面和可选地作为预焊接溶液热处理。然后将组件的温度保持在约1400°F（760℃）至约2000°F（1090℃）的范围内足够长的时间，以在组件的表面上形成足够厚度的氧化物层，并且任选地解决组件。然后将组件以足以避免不必要的金属相以足以维持尺寸稳定性的速率沉淀的速率冷却至环境温度。然后从组件的至少拼接表面除去氧化层，而不是从组件的表面侧去除氧化层。然后清洁组件的接合表面。然后使用GTA焊接程序焊接组件以形成整体制品。然后将物品在合适的温度下分解合适的时间，这两个时间段都取决于焊接制品中存在的超级合金的类型和所需的性能。然后将制品任意地在合适的温度下对其进行老化热处理适当的时间，这两个时间取决于焊接的整体制品中存在的超级合金的类型。

3. 发明授权

US07879421B2 Friction stir welding of fiber reinforced thermoplastics 失效
标题翻译：纤维增强热塑性塑料的摩擦搅拌焊接
公开(公告)号：US07879421B2
公开(公告)日：2011-02-01
申请号：US12340139
申请日：2008-12-19
申请人： Paul Stephen Manicke , Earl Claude Helder
发明人： Paul Stephen Manicke , Earl Claude Helder
IPC分类号： B32B3/00
CPC分类号： B29C65/0681 , B29C66/1142 , B29C66/3034 , B29C66/43 , B29C66/71 , B29C66/721 , B29C66/7212 , B29C66/72143 , B29C66/73921 , B29C66/81429 , B29C66/836 , B29C66/929 , B29C66/93451 , B29C66/939 , B29K2001/00 , B29K2025/00 , B29K2055/00 , B29K2101/12 , B29K2105/06 , B29K2105/12 , B29K2105/14 , B29K2305/00 , B29K2307/00 , B29L2031/08 , B29L2031/749 , B29L2031/7504 , Y10T428/19 , Y10T428/24994 , Y10T428/26 , B29K2067/00 , B29K2307/04 , B29K2077/00 , B29K2309/08 , B29K2023/04 , B29K2025/04 , B29K2059/00 , B29K2033/08 , B29K2027/06 , B29K2025/06 , B29K2023/06 , B29K2001/12
摘要： A fiber-reinforced component is formed of a first composite member including a thermoplastic matrix with reinforcing fibers having a diameter and a length distributed therein in a selected orientation and a second composite member including a thermoplastic matrix with reinforcing fibers having a diameter and a length distributed therein in a selected orientation. The first composite member is bonded to the second composite member by a solid state bond along a predetermined joint path, such that an average volume fraction of the reinforcing fibers of the first composite member and the second composite member within the joint path is substantially the same as an average volume fraction of the reinforcing fibers of the first composite member and the second composite member within the remainder of the fiber-reinforced component.
摘要翻译：纤维增强部件由第一复合部件形成，第一复合部件包括热塑性基体，其中增强纤维的直径和长度分布在选定的取向中，第二复合部件包括具有直径和长度分布的增强纤维的热塑性基体在其中以选定的方向。第一复合构件通过沿着预定的接合路径的固态接合而结合到第二复合构件，使得第一复合构件和第二复合构件的增强纤维在接合路径内的平均体积分数基本相同作为第一复合构件和第二复合构件的增强纤维在纤维增强部件的剩余部分内的平均体积分数。

4. 发明申请

US20090098369A1 FRICTION STIR WELDING OF FIBER REINFORCED THERMOPLASTICS 失效
标题翻译：纤维增强热塑性弹性体的焊接
公开(公告)号：US20090098369A1
公开(公告)日：2009-04-16
申请号：US12340139
申请日：2008-12-19
申请人： Paul Stephen Manicke , Earl Claude Helder
发明人： Paul Stephen Manicke , Earl Claude Helder
IPC分类号： B32B5/02
CPC分类号： B29C65/0681 , B29C66/1142 , B29C66/3034 , B29C66/43 , B29C66/71 , B29C66/721 , B29C66/7212 , B29C66/72143 , B29C66/73921 , B29C66/81429 , B29C66/836 , B29C66/929 , B29C66/93451 , B29C66/939 , B29K2001/00 , B29K2025/00 , B29K2055/00 , B29K2101/12 , B29K2105/06 , B29K2105/12 , B29K2105/14 , B29K2305/00 , B29K2307/00 , B29L2031/08 , B29L2031/749 , B29L2031/7504 , Y10T428/19 , Y10T428/24994 , Y10T428/26 , B29K2067/00 , B29K2307/04 , B29K2077/00 , B29K2309/08 , B29K2023/04 , B29K2025/04 , B29K2059/00 , B29K2033/08 , B29K2027/06 , B29K2025/06 , B29K2023/06 , B29K2001/12
摘要： A fiber-reinforced component is formed of a first composite member including a thermoplastic matrix with reinforcing fibers having a diameter and a length distributed therein in a selected orientation and a second composite member including a thermoplastic matrix with reinforcing fibers having a diameter and a length distributed therein in a selected orientation. The first composite member is bonded to the second composite member by a solid state bond along a predetermined joint path, such that an average volume fraction of the reinforcing fibers of the first composite member and the second composite member within the joint path is substantially the same as an average volume fraction of the reinforcing fibers of the first composite member and the second composite member within the remainder of the fiber-reinforced component.
摘要翻译：纤维增强部件由第一复合部件形成，第一复合部件包括热塑性基体，其中增强纤维的直径和长度分布在选定的取向中，第二复合部件包括具有直径和长度分布的增强纤维的热塑性基体在其中以选定的方向。第一复合构件通过沿着预定的接合路径的固态接合而结合到第二复合构件，使得第一复合构件和第二复合构件的增强纤维在接合路径内的平均体积分数基本相同作为第一复合构件和第二复合构件的增强纤维在纤维增强部件的剩余部分内的平均体积分数。

5. 发明授权

US07507310B2 Friction stir welding of fiber reinforced thermoplastics 失效
标题翻译：纤维增强热塑性塑料的摩擦搅拌焊接
公开(公告)号：US07507310B2
公开(公告)日：2009-03-24
申请号：US11618307
申请日：2006-12-29
申请人： Paul Stephen Manicke , Earl Claude Helder
发明人： Paul Stephen Manicke , Earl Claude Helder
IPC分类号： B32B37/00
CPC分类号： B29C65/0681 , B29C66/1142 , B29C66/3034 , B29C66/43 , B29C66/71 , B29C66/721 , B29C66/7212 , B29C66/72143 , B29C66/73921 , B29C66/81429 , B29C66/836 , B29C66/929 , B29C66/93451 , B29C66/939 , B29K2001/00 , B29K2025/00 , B29K2055/00 , B29K2101/12 , B29K2105/06 , B29K2105/12 , B29K2105/14 , B29K2305/00 , B29K2307/00 , B29L2031/08 , B29L2031/749 , B29L2031/7504 , Y10T428/19 , Y10T428/24994 , Y10T428/26 , B29K2067/00 , B29K2307/04 , B29K2077/00 , B29K2309/08 , B29K2023/04 , B29K2025/04 , B29K2059/00 , B29K2033/08 , B29K2027/06 , B29K2025/06 , B29K2023/06 , B29K2001/12
摘要： A method of making a fiber-reinforced component includes: providing a first composite member having a thermoplastic matrix with reinforcing fibers distributed therein; providing a second composite member having a thermoplastic matrix with reinforcing fibers distributed therein; and joining the first member to the second member by friction stir welding along a predetermined joint path, such that an average volume fraction of the reinforcing fibers within the joint path is substantially the same as an average volume fraction thereof in the composite members before joining. A fiber-reinforced component includes: first and second members each having a thermoplastic matrix with reinforcing fibers distributed therein. The first member is bonded to the second member by a solid state bond along a predetermined joint path, such that an average volume fraction of the reinforcing fibers within the joint path is substantially the same as an average volume fraction thereof in remainder of the members.
摘要翻译：制造纤维增强部件的方法包括：提供具有热塑性基体的第一复合部件，其中分布有增强纤维; 提供具有热塑性基质的第二复合构件，其中分布有增强纤维; 并且通过沿着预定的接合路径的摩擦搅拌焊接将第一构件接合到第二构件，使得接合路径内的增强纤维的平均体积分数与接合之前的复合构件的平均体积分数基本相同。纤维增强部件包括：第一和第二部件，每个部件均具有分布在其中的增强纤维的热塑性基体。第一构件通过沿着预定的接合路径的固态接合而结合到第二构件，使得在接合路径中的增强纤维的平均体积分数与其余构件中的平均体积分数基本相同。

6. 发明授权

US07879454B2 Friction stir welding of metal matrix composites 失效
标题翻译：金属基复合材料的摩擦搅拌焊接
公开(公告)号：US07879454B2
公开(公告)日：2011-02-01
申请号：US12340061
申请日：2008-12-19
申请人： Paul S. Manicke , Earl Claude Helder
发明人： Paul S. Manicke , Earl Claude Helder
IPC分类号： B32B15/00
CPC分类号： B23K20/129 , B23K20/122 , B23K2101/18 , B23K2103/16 , Y10T428/12493 , Y10T428/24124 , Y10T428/249927
摘要： A fiber-reinforced component is formed of a first composite member including a metal matrix with reinforcing fibers having a diameter and a length distributed therein in a selected orientation and a second composite member including a metal matrix with reinforcing fibers having a diameter and a length distributed therein in a selected orientation. The first composite member is bonded to the second composite member by a solid state bond along a predetermined joint path, such that an average volume fraction of the reinforcing fibers of the first composite member and the second composite member within the joint path is substantially the same as an average volume fraction of the reinforcing fibers of the first composite member and the second composite member within the remainder of the fiber-reinforced component.
摘要翻译：纤维增强部件由包括金属基体的第一复合构件形成，所述金属基体具有以选定取向分布在其中的直径和长度的增强纤维，以及包括具有直径和长度分布的增强纤维的金属基体的第二复合构件在其中以选定的方向。第一复合构件通过沿着预定的接合路径的固态接合而结合到第二复合构件，使得第一复合构件和第二复合构件的增强纤维在接合路径内的平均体积分数基本相同作为第一复合构件和第二复合构件的增强纤维在纤维增强部件的剩余部分内的平均体积分数。

7. 发明申请

US20080156846A1 FRICTION STIR WELDING OF METAL MATRIX COMPOSITES 失效
标题翻译：金属基复合材料的摩擦焊接
公开(公告)号：US20080156846A1
公开(公告)日：2008-07-03
申请号：US11618246
申请日：2006-12-29
申请人： Paul S. Manicke , Earl Claude Helder
发明人： Paul S. Manicke , Earl Claude Helder
IPC分类号： B23K20/12
CPC分类号： B23K20/129 , B23K20/122 , B23K2101/18 , B23K2103/16 , Y10T428/12493 , Y10T428/24124 , Y10T428/249927
摘要： A method of making a fiber-reinforced component includes: providing a first composite member having a metal matrix with reinforcing fibers distributed therein; providing a second composite member having a metal matrix with reinforcing fibers distributed therein; and joining the first member to the second member by friction stir welding along a predetermined joint path, such that an average volume fraction of the reinforcing fibers within the joint path is substantially the same as an average volume fraction thereof in the composite members before joining. A fiber-reinforced component includes: first and second members each having a metal matrix with reinforcing fibers distributed therein. The first member is bonded to the second member by a solid state bond along a predetermined joint path, such that an average volume fraction of the reinforcing fibers within the joint path is substantially the same as an average volume fraction thereof in remainder of the members.
摘要翻译：制造纤维增强部件的方法包括：提供具有分布在其中的增强纤维的金属基体的第一复合部件; 提供具有金属基体的第二复合构件，其中分布有增强纤维; 并且通过沿着预定的接合路径的摩擦搅拌焊接将第一构件接合到第二构件，使得接合路径内的增强纤维的平均体积分数与接合之前的复合构件的平均体积分数基本相同。纤维增强部件包括：第一和第二部件，各自具有分布在其中的增强纤维的金属基体。第一构件通过沿着预定的接合路径的固态接合而结合到第二构件，使得在接合路径中的增强纤维的平均体积分数与其余构件中的平均体积分数基本相同。

8. 发明授权

US07337940B2 Apparatus and method for friction stir welding of high strength materials, and articles made therefrom 有权
标题翻译：高强度材料的摩擦搅拌焊接装置及方法及由其制成的制品
公开(公告)号：US07337940B2
公开(公告)日：2008-03-04
申请号：US11409647
申请日：2006-04-24
申请人： Pazhayannur Ramanathan Subramanian , Bernard Patrick Bewlay , Earl Claude Helder , Timothy Joseph Trapp , Timothy Hanlon
发明人： Pazhayannur Ramanathan Subramanian , Bernard Patrick Bewlay , Earl Claude Helder , Timothy Joseph Trapp , Timothy Hanlon
IPC分类号： B23K20/12 , B23K37/00
CPC分类号： B23K20/1255 , B23K20/22
摘要： An apparatus for friction stir welding, a weld tool for friction stir welding, and a method for making a weld tool for friction stir welding are presented. The weld tool comprises doped tungsten. A method for manufacturing an article, where the method comprises providing the apparatus for friction stir welding, and the article produced by this method are also presented.
摘要翻译：提出了一种摩擦搅拌焊接装置，用于摩擦搅拌焊接的焊接工具，以及用于制造用于摩擦搅拌焊接的焊接工具的方法。焊接工具包括掺杂的钨。一种用于制造制品的方法，其中所述方法包括提供用于摩擦搅拌焊接的装置，并且还提供了通过该方法制造的制品。

9. 发明授权

US06964557B2 Methods and apparatus for coupling a component to a turbine engine blade 失效
标题翻译：用于将部件联接到涡轮发动机叶片的方法和装置
公开(公告)号：US06964557B2
公开(公告)日：2005-11-15
申请号：US10357072
申请日：2003-02-03
申请人： Earl Claude Helder , Timothy Dion Riggs , Mark Lawrence Hunt , Daniel Jacob Goertzen , Robert John Heeg , Wendy Howard Murphy
发明人： Earl Claude Helder , Timothy Dion Riggs , Mark Lawrence Hunt , Daniel Jacob Goertzen , Robert John Heeg , Wendy Howard Murphy
IPC分类号： B23K11/00 , F01D5/18 , F01D25/12
CPC分类号： F01D5/3007 , B23K11/002 , B23K2101/001 , F01D5/081 , F01D5/18 , F05D2230/232 , Y02T50/676
摘要： A metering plate includes a body having a first end and a second end, at least one opening extending through the body, and at least one projection extending outwardly from the body. The body is configured to be resistance welded to at least one of a turbine engine blade and a turbine engine stator vane using the projection such that the body at least partially controls fluid flow into at least one of the turbine engine blade and the turbine engine stator vane.
摘要翻译：计量板包括具有第一端和第二端的主体，延伸穿过主体的至少一个开口以及从主体向外延伸的至少一个凸起。该主体被构造成使用该突起将电阻焊接到涡轮发动机叶片和涡轮发动机定子叶片中的至少一个，使得主体至少部分地控制进入涡轮发动机叶片和涡轮发动机定子中的至少一个的流体流叶片。

10. 发明授权

US06933459B2 Methods and apparatus for fabricating a turbine engine blade 失效
标题翻译：用于制造涡轮发动机叶片的方法和装置
公开(公告)号：US06933459B2
公开(公告)日：2005-08-23
申请号：US10357099
申请日：2003-02-03
申请人： Earl Claude Helder , Timothy Dion Riggs , Mark Lawrence Hunt , Daniel Jacob Goertzen , Robert John Heeg , Wendy Howard Murphy
发明人： Earl Claude Helder , Timothy Dion Riggs , Mark Lawrence Hunt , Daniel Jacob Goertzen , Robert John Heeg , Wendy Howard Murphy
IPC分类号： B23K11/00 , B23K11/02 , B23K11/14 , B23P15/04
CPC分类号： B23K11/002 , B23K2101/001 , Y10T29/49323 , Y10T29/49341
摘要： A method for fabricating a turbine engine blade. The method includes providing a resistance welding system, and welding a metering plate to the turbine engine blade using the resistance welding system.
摘要翻译：一种用于制造涡轮发动机叶片的方法。该方法包括提供电阻焊接系统，并使用电阻焊接系统将计量板焊接到涡轮发动机叶片。

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