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    • 7. 发明授权
    • Apparatus and method for the production of gel beads containing a
biocatalyst
    • 用于生产含有生物催化剂的凝胶珠的装置和方法
    • US5712212A
    • 1998-01-27
    • US401054
    • 1995-03-08
    • Charles D. ScottTimothy C. ScottBrian H. Davison
    • Charles D. ScottTimothy C. ScottBrian H. Davison
    • B01J13/02C12N11/04B01D37/36
    • C12N11/04B01J13/02
    • An apparatus and method for the large-scale and continuous production of gel beads containing a biocatalyst. The apparatus is a columnar system based on the chemical cross-linking of hydrocolloidal gels that contain and immobilize a biocatalyst, the biocatalyst being a microorganism or an enzyme. Hydrocolloidal gels, such as alginate, carrageenan, and a mixture of bone gelatin and modified alginate, provide immobilization matrices that can be used to entrap and retain the biocatalyst while allowing effective contact with substrates and release of products. Such immobilized biocatalysts are generally formulated into small spheres or beads that have high concentrations of the biocatalyst within the gel matrix. The columnar system includes a gel dispersion nozzle submerged in a heated non-interacting liquid, typically an organic liquid, that is immiscible with water to allow efficient formation of spherical gel droplets, the non-interacting liquid having a specific gravity that is less than water so that the gel droplets will fall through the liquid by the force of gravity. The heated non-interacting liquid is in direct contact with a chilled upflowing non-interacting liquid that will provide sufficient residence time for the gel droplets as they fall through the liquid so that they will be cooled below the gelling temperature and form solid spheres. The upflowing non-interacting liquid is in direct contact with an upflowing temperature-controlled aqueous solution containing the necessary chemicals for cross-linking or fixing of the gel beads to add the necessary stability. The flow rates of the two liquid streams can be varied to control the proper residence time in each liquid section to accommodate the production of gel beads of differing settling velocities. A valve is provided for continuous removal of the stabilized gel beads from the bottom of the column.
    • 用于大规模连续生产含有生物催化剂的凝胶珠的装置和方法。 该装置是基于水凝胶凝胶的化学交联的柱状体系,其包含并固定生物催化剂,生物催化剂是微生物或酶。 水凝胶凝胶如藻酸盐,角叉菜胶和骨明胶和改性藻酸盐的混合物提供固定基质,其可用于捕获和保留生物催化剂,同时允许有效接触底物和释放产物。 这种固定化的生物催化剂通常配制成在凝胶基体内具有高浓度生物催化剂的小球或珠粒。 柱状系统包括浸没在加热的非相互作用液体(通常为有机液体)中的凝胶分散喷嘴,其与水不混溶以允许有效形成球形凝胶液滴,非相互作用液体的比重小于水 使凝胶液滴通过重力作用而流过液体。 加热的非相互作用的液体与冷却的向上流动的非相互作用的液体直接接触,这将使凝胶液滴在液体下降时提供足够的停留时间,使得它们将被冷却到胶凝温度以下并形成固体球体。 向上流动的非相互作用液体与向上流动的温度控制的水溶液直接接触,该水溶液含有用于交联或固定凝胶珠的必需化学品,以增加必要的稳定性。 可以改变两种液体流的流速以控制在每个液体部分中的适当停留时间,以适应不同沉降速度的凝胶珠的生产。 提供了一个阀门,用于从柱底部连续除去稳定的凝胶珠。