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    • 5. 发明授权
    • Cold spray repair process
    • 冷喷维修工艺
    • US06491208B2
    • 2002-12-10
    • US09729844
    • 2000-12-05
    • Allister William JamesGregg P. WagnerBrij B. Seth
    • Allister William JamesGregg P. WagnerBrij B. Seth
    • B23K3100
    • B23P6/002B22F5/04B22F7/08C23C24/04F01D5/005F01D5/20
    • A process (30) for the repair of a component part (36,66) incorporating a cold spray process step (50) for depositing material particles (54) to fill a discontinuity (40) in the part surface (42) or to create a desired surface geometry (78) on the part (66). The cold spray process may be controlled to provide a grit blasting effect prior to depositing the material in order to remove contaminants (48) from the surface of the part. The material deposited (56) by the cold spray process may form a joint (78) between an insert (72) and the part (66). The process may be used to repair parts made of directionally solidified (DS) or single crystal (SC) base material (44) without causing a re-crystallization of the base material. The process may further be used to deposit repair material (56) over a braze material (22).
    • 一种用于修复包含用于沉积材料颗粒(54)以填充部分表面(42)中的不连续性(40)的冷喷涂工艺步骤(50)的部件(36,66)的工艺(30),或者创建 在部件(66)上的期望的表面几何形状(78)。 可以控制冷喷涂方法以在沉积材料之前提供喷砂效果,以从部件的表面去除污染物(48)。 通过冷喷涂方法沉积的材料(56)可以在插入件(72)和部件(66)之间形成接头(78)。 该方法可用于修复由定向凝固(DS)或单晶(SC)基材(44)制成的部件,而不引起基材的再结晶。 该方法还可用于将修复材料(56)沉积在钎焊材料(22)上。
    • 7. 发明授权
    • Component having wear coating applied by cold spray process
    • 通过冷喷涂工艺涂覆耐磨涂层的组件
    • US08168289B2
    • 2012-05-01
    • US10836560
    • 2004-04-30
    • Brij B. SethGregg P. Wagner
    • Brij B. SethGregg P. Wagner
    • B32B7/02
    • F01D5/005C23C24/04C23C28/021C23C28/023C23C28/321C23C28/324F01D5/288F05D2230/31Y10T407/27Y10T428/12063Y10T428/12139Y10T428/12146Y10T428/24769Y10T428/24942Y10T428/24983Y10T428/252Y10T428/31678Y10T428/8305
    • A component (10) including a substrate material (12) and a wear alloy coating (14) applied to the substrate by a cold spray process. Particles of the wear alloy coating material (16) are directed toward a target surface (18) of the substrate at a velocity sufficiently high for the particles to deform and to adhere to the target surface. The size and/or composition of the particles may be varied during the cold spray process to produce a coating with a varying property across the depth of the coating. Particles of the wear alloy material may be applied by cold spraying along with particles of a second material such as a lubricant or a ceramic material. For Group 5 hard facing materials, the size and distribution of the embedded carbide nodules may be controlled by controlling the selection of the carbide particles being sprayed. The cold spray process permits a wear alloy coating to be applied proximate a brazed joint or over a directionally stabilized or single crystal material without degrading the underlying material.
    • 包括通过冷喷涂工艺施加到基底的基底材料(12)和耐磨合金涂层(14)的部件(10)。 磨损合金涂层材料(16)的颗粒以足够高的速度被引导到基板的目标表面(18),以使颗粒变形并附着到目标表面。 颗粒的尺寸和/或组成可以在冷喷涂过程中变化,以在涂层的深度上产生具有不同性质的涂层。 耐磨合金材料的颗粒可以通过冷喷涂以及诸如润滑剂或陶瓷材料的第二材料的颗粒施加。 对于第5组硬质材料,可以通过控制喷涂的碳化物颗粒的选择来控制嵌入的碳化物结节的尺寸和分布。 冷喷涂工艺允许磨损合金涂层施加在钎焊接头附近或在定向稳定或单晶材料上施加,而不会降低底层材料。
    • 8. 发明授权
    • Crack-free erosion resistant coatings on steels
    • 钢无裂纹耐腐蚀涂层
    • US07758925B2
    • 2010-07-20
    • US11858979
    • 2007-09-21
    • Brij B. Seth
    • Brij B. Seth
    • B05D3/00
    • C23C8/80C21D1/84C23C26/00Y10S428/938Y10T428/1275Y10T428/12757Y10T428/12931Y10T428/12937Y10T428/12951Y10T428/12979
    • A method for preparing a protective layer (38) on a surface of the substrate (36) that requires a bonding temperature (BT) above a detrimental phase transformation temperature range (28) of the substrate, and then cooling the layer and substrate without cracking the layer or detrimentally transforming the substrate. The protective layer (38) and the substrate (36) are cooled from the bonding temperature (BT) to a temperature (46) above the detrimental phase transformation range (28) at a first cooling rate (30) slow enough to avoid cracking the protective layer. Next, the protective layer and the substrate are cooled to a temperature below the detrimental phase transformation range of the substrate at a second cooling rate (27) fast enough to pass the detrimental phase transformation range before a substantial transformation of the substrate into the detrimental phase can occur.
    • 一种用于在衬底(36)的表面上制备保护层(38)的方法,其需要高于衬底的有害相变温度范围(28)的接合温度(BT),然后冷却层和衬底而不破裂 该层或有害地转化底物。 将保护层(38)和基板(36)从接合温度(BT)到高于有害相变范围(28)的温度(46)以足够慢的第一冷却速率(30)冷却,以避免破裂 保护层。 接下来,将保护层和衬底冷却至低于衬底的有害相变范围的温度,第二冷却速率(27)足够快以在将衬底基本转化为有害相之前通过有害的相变范围 可以发生。
    • 10. 发明授权
    • Repair of nickel-based alloy turbine disk
    • 镍基合金涡轮盘修复
    • US08266800B2
    • 2012-09-18
    • US10938713
    • 2004-09-10
    • David Scott SegletesBrij B. SethSrikanth C. KottilingamPeter Jon Ditzel
    • David Scott SegletesBrij B. SethSrikanth C. KottilingamPeter Jon Ditzel
    • B23P6/00
    • F01D5/005F05D2230/232F05D2230/30F05D2300/606F05D2300/607Y10T29/49318Y10T29/49726Y10T29/4973Y10T29/49732Y10T29/49734Y10T29/49737Y10T29/49742Y10T29/49746
    • A method of adding material to a nickel-based superalloy component, such as a gas turbine rotor disk, without damaging the underlying material and without creating an unacceptable level of cracking. The method is advantageously applied in the repair of Alloy 706 turbine rotors having experienced operating failures in the steeple region of the disk. Once the damaged material is removed, replacement nickel-based superalloy material is added using a welding process that protects both the underlying material and the replacement material. The replacement material may be added by welding, with the preheat temperature maintained no lower than 100° C. below the aging temperature of the deposited alloy and with the interpass temperature maintained below the solution annealing temperature of the alloy. Alternatively, the replacement material may be preformed and welded to the original material using a friction welding process. In one embodiment, a replacement steeple of directionally solidified or single crystal material is installed onto a disk hub using a linear friction welding technique.
    • 将材料添加到镍基超级合金部件(例如燃气轮机转子盘)上而不损坏下面的材料并且不产生不可接受的开裂水平的方法。 该方法有利地应用于在盘的尖顶区域中经历操作故障的合金706涡轮转子的修复中。 一旦损坏的材料被去除,使用保护底层材料和替换材料的焊接工艺来添加替代的镍基超级合金材料。 替代材料可以通过焊接加入,预热温度保持在低于沉积合金的老化温度的100℃以下,层间温度保持在合金的固溶退火温度以下。 或者,可以使用摩擦焊接方法将更换材料预成型并焊接到原始材料。 在一个实施例中,使用线性摩擦焊接技术将定向凝固或单晶材料的替换尖顶安装到盘毂上。