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    • 1. 发明申请
    • COMPACT MOLDED LED MODULE
    • 紧凑型LED模组
    • US20100207140A1
    • 2010-08-19
    • US12388525
    • 2009-02-19
    • Serge Laurent RUDAZSerge BIERHUIZENAshim Shatil HAQUE
    • Serge Laurent RUDAZSerge BIERHUIZENAshim Shatil HAQUE
    • H01L33/00H01L21/50
    • H01L33/486G02B19/0028G02B19/0066H01L33/58H01L2924/0002H01L2924/00
    • A method of forming a light emitting diode (LED) module molds an array of lens support frames over an array of connected lead frames. LEDs are bonded to the lead frame contacts within the support frames. Molded lenses are then affixed over each support frame, and the lead frames are diced to create individual LED modules. In another embodiment, the lenses are molded along with the support frames to create unitary pieces, and the support frames are affixed to the lead frames in the array of connected lead frames. In another embodiment, no lenses are used, and cups are molded with the lead frames so that the LED module is formed solely of the unitary lead frame/cup and the LED. Since each LED enclosure is formed of only one or two separate pieces, and the modules are fabricated on an array scale, the modules can be made very small and simply.
    • 形成发光二极管(LED)模块的方法在连接的引线框阵列上模制透镜支架的阵列。 LED在支撑框架内结合到引线框架触点。 然后将模制的透镜固定在每个支撑框架上,并且引线框架被切割以形成单独的LED模块。 在另一个实施例中,透镜与支撑框架一起模制以形成一体的部件,并且支撑框架固定到连接的引线框阵列中的引线框架上。 在另一个实施例中,不使用透镜,并且用引线框模制杯子,使得LED模块仅由单一引线框架/杯和LED形成。 由于每个LED外壳仅由一个或两个独立的部件形成,并且模块以阵列刻度尺制造,所以可以使模块非常小和简单。