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71. 发明授权

US08816240B2 Cladding system and method for applying a cladding to a power generation system component 有权
标题翻译：用于将包层施加到发电系统部件的包层系统和方法
公开(公告)号：US08816240B2
公开(公告)日：2014-08-26
申请号：US13197905
申请日：2011-08-04
申请人： Dechao Lin , Yan Cui , Brian Lee Tollison , Srikanth Chandrudu Kottilingam
发明人： Dechao Lin , Yan Cui , Brian Lee Tollison , Srikanth Chandrudu Kottilingam
IPC分类号： B23K9/04
CPC分类号： B23K9/042 , B23K9/1735
摘要： A cladding system and method for applying a cladding to a power generation system component including a first weld bead, a second weld and a filler bead. The first weld is deposited on the surface with a first energy source and solidified to form a first weld bead. The second weld is deposited on the surface adjacent to the first weld bead with the first energy source, wherein depositing the second weld creates a surface depression between the first weld bead and second weld. The filler bead is simultaneously deposited in the surface depression with a second energy source while depositing the second weld bead. The second weld and the filler bead are solidified to form the cladding bead.
摘要翻译：一种用于将包层施加到包括第一焊道，第二焊缝和填料焊道的发电系统部件的包层系统和方法。第一焊缝用第一能量源沉积在表面上并固化以形成第一焊道。第二焊缝通过第一能量源沉积在与第一焊道相邻的表面上，其中沉积第二焊缝在第一焊道和第二焊缝之间形成表面凹陷。在沉积第二焊道的同时，用第二能源同时将填料珠沉积在表面凹陷中。第二焊缝和填料珠被固化以形成包覆珠。

72. 发明申请

US20140175076A1 WELDING HEAD 审中-公开
标题翻译：焊接头
公开(公告)号：US20140175076A1
公开(公告)日：2014-06-26
申请号：US13723310
申请日：2012-12-21
申请人： CATERPILLAR INC.
发明人： Huijun Wang , Matthew J. Behmlander , Timothy A. Thorson , Fred E. Sallo
IPC分类号： B23K9/28
CPC分类号： B23K9/1735 , B23K9/042
摘要： A welding head is provided. The welding head includes a bracket. The bracket includes a central block coupled to it. The central block includes a tip holder detachably coupled to a lower portion of the central block and a plurality of contact tips attached to the tip holder. Each contact tip is adapted to receive an electrode. The bracket also includes a pair of side blocks pivotally coupled to the bracket and provided on either sides of the central block. Each side block includes a side tip holder detachably coupled to a lower portion of the side block and a side contact tip attached to the side tip holder. Each of the side contact tip is adapted to receive the electrode. The side blocks are capable of variable positioning relative to the bracket.
摘要翻译：提供焊接头。焊头包括支架。支架包括与其相连的中央块。中心块包括可拆卸地联接到中心块的下部的尖端保持器和附接到尖端保持器的多个接触尖端。每个接触尖端适于接收电极。托架还包括一对枢转地联接到支架并且设置在中央块的两侧上的侧块。每个侧块包括可拆卸地联接到侧块的下部的侧刀片保持器和附接到侧刀片保持器的侧接触末端。每个侧接触尖端适于接收电极。侧块能够相对于支架可变定位。

73. 发明申请

US20140008354A1 METHOD AND SYSTEM OF USING INDUCTION HEATING TO HEAT CONSUMABLE DURING HOT WIRE PROCESS 审中-公开
标题翻译：在热线过程中使用电感加热消耗的方法和系统
公开(公告)号：US20140008354A1
公开(公告)日：2014-01-09
申请号：US13791085
申请日：2013-03-08
申请人： LINCOLN GLOBAL, INC.
发明人： Peter PLETCHER , Steven R. SUMNER , Michael BARRETT
IPC分类号： H05B6/02
CPC分类号： H05B6/02 , B23K9/02 , B23K9/042 , B23K9/0671 , B23K9/1093 , B23K9/124 , B23K9/125 , B23K26/04 , B23K26/211 , B23K26/34 , B23K26/342 , B23K35/0261 , B23K35/3053
摘要： A system and method for use in brazing, cladding, building up, filling, overlaying, welding, and joining applications is provided. The system includes a high intensity energy source configured to heat at least one workpiece to create a molten puddle and a feeder system that includes a wire feeder configured to feed a consumable to the molten puddle. The system also includes an induction system which receives the consumable and induction-heats a length of the consumable prior to that part of the consumable entering the molten puddle. The method includes heating at least one workpiece to create a molten puddle and feeding a consumable to the molten puddle. The method also includes induction-heating a length of the consumable prior to that part of the consumable entering the molten puddle.
摘要翻译：提供了一种用于钎焊，包层，建造，灌装，覆盖，焊接和连接应用的系统和方法。该系统包括高强度能量源，其被配置为加热至少一个工件以产生熔融熔池和馈送系统，该馈送系统包括被配置为将消耗品馈送到熔融熔池的送丝机。该系统还包括一种感应系统，其在消耗品进入熔融水坑的那部分之前接收消耗品并感应加热消耗品的长度。该方法包括加热至少一个工件以产生熔融的熔池并将消耗品送入熔融的熔池。该方法还包括在消耗品进入熔融水坑的那部分之前感应加热消耗品的长度。

74. 发明申请

US20130299460A1 HARDFACING SUBMERGED ARC WELDING DEVICE 审中-公开
标题翻译：埋弧焊弧焊设备
公开(公告)号：US20130299460A1
公开(公告)日：2013-11-14
申请号：US13801284
申请日：2013-03-13
申请人： NATIONAL CHUNG -HSING UNIVERSITY
发明人： Wei-Te WU , Hsuan-Han LAI , Li-Yin KUO , Chia-Hsien Li , I-Chin CHOU , Chia-Ming CHANG , Shun-Pao SHIH
IPC分类号： B23K9/00
CPC分类号： B23K9/0061 , B23K9/042 , B23K9/186
摘要： A hardfacing submerged arc welding device includes an alloy-powder supplying unit for supplying alloy powders onto a workpiece, a flux-powder supplying unit for supplying flux powders onto the workpiece, and a welding-wire supplying unit for supplying a welding wire onto the workpiece.
摘要翻译：一种硬化埋弧焊装置，包括用于将合金粉末供给到工件上的合金粉供给部，用于向工件供给助焊剂的焊剂粉供给部，以及将焊丝供给到工件上的焊丝供给部。

75. 发明申请

US20130232749A1 ADVANCED PASS PROGRESSION FOR BUILD-UP WELDING 有权
标题翻译：用于建筑焊接的高级进样
公开(公告)号：US20130232749A1
公开(公告)日：2013-09-12
申请号：US13417401
申请日：2012-03-12
申请人： Gerald J. Bruck , Petya M. Georgieva , Brandon W. Shinn
发明人： Gerald J. Bruck , Petya M. Georgieva , Brandon W. Shinn
IPC分类号： B23P6/00
CPC分类号： B23K26/32 , B23K9/042 , B23K10/027 , B23K15/0086 , B23K26/342 , B23K35/007 , B23K35/0244 , B23K2101/001 , B23K2103/26 , B23P6/007 , F01D5/005 , F05D2230/31 , F05D2230/80 , Y10T29/49718
摘要： A method of build-up welding including depositing of a weld material on a substrate in a series of weld passes in side-by-side relation to form a first weld layer, wherein substantially all weld passes forming the first weld layer are deposited in a first pass direction. Subsequently, a series of weld passes are deposited in side-by-side relation on the first layer to form a second weld layer, wherein substantially all weld passes forming the second weld layer are deposited in a second pass direction opposite to the first pass direction. Each weld pass of each layer may be deposited at a location where it is restrained on no more than one lateral side extending parallel to the weld pass.
摘要翻译：一种堆积焊接方法，其包括在一系列焊接通道中以并排关系在基板上沉积焊接材料以形成第一焊接层，其中形成第一焊接层的基本上所有焊接通道沉积在第一传球方向。随后，在第一层上并排地沉积一系列焊缝，以形成第二焊接层，其中形成第二焊接层的基本上所有的焊接通道以与第一焊接方向相反的第二传递方向沉积。每个层的每个焊道可以在其被限制在不超过平行于焊道的一个横向侧的位置处被沉积。

76. 发明申请

US20130164496A1 SURFACE LAYER FORMING METHOD USING ELECTRICAL DISCHARGE MACHINING AND SURFACE LAYER 审中-公开
标题翻译：使用电子放电加工和表面层的表面层形成方法
公开(公告)号：US20130164496A1
公开(公告)日：2013-06-27
申请号：US13140576
申请日：2010-09-16
申请人： Akihiro Goto , Nobuyuki Sumi , Yoshikazu Nakano , Yusuke Yasunaga , Hiroyuki Teramoto
发明人： Akihiro Goto , Nobuyuki Sumi , Yoshikazu Nakano , Yusuke Yasunaga , Hiroyuki Teramoto
IPC分类号： B23K9/04
CPC分类号： B23K9/042 , C09D5/084 , C23C26/00 , C23C30/00 , Y10T428/24355 , Y10T428/265
摘要： Using electrical discharge surface treatment of moving an electrode material to a work piece by repeatedly generating pulsed electrical discharge between an electrode for electrical discharge surface treatment (1) containing Si as a main component and a work piece (2) surface in order to form a surface layer excellent in an anti-corrosion property and an anti-erosion property which is useful in applications to anti-corrosion and anti-erosion parts, a surface layer formed with an amorphous structure, in which an Si component is contained in a range of 3 to 11 wt % and which has a thickness of 5 to 10 μm, is formed on the work piece (2) surface.
摘要翻译：使用放电表面处理，通过在用于以Si为主要成分的放电表面处理用电极（1）和工件（2）表面之间重复产生脉冲放电，从而将电极材料移动到工件上，以便形成在抗腐蚀和抗腐蚀部件的应用中有抗腐蚀性和抗侵蚀性优异的表面层，形成有非晶结构的表面层，其中包含Si成分的范围 3〜11重量％，厚度为5〜10微米，形成在工件（2）面上。

77. 发明申请

US20130136868A1 SELECTIVE LASER MELTING / SINTERING USING POWDERED FLUX 有权
标题翻译：选择性激光熔炼/使用粉末焊接的烧结
公开(公告)号：US20130136868A1
公开(公告)日：2013-05-30
申请号：US13755098
申请日：2013-01-31
申请人： Gerald J. Bruck , Ahmed Kamel
发明人： Gerald J. Bruck , Ahmed Kamel
IPC分类号： B05D3/06
CPC分类号： B05D3/06 , B22F3/1055 , B22F5/04 , B23K9/042 , B23K9/044 , B23K10/027 , B23K15/0093 , B23K26/144 , B23K26/32 , B23K26/322 , B23K26/34 , B23K26/342 , B23K26/402 , B23K35/0244 , B23K35/0266 , B23K35/30 , B23K35/3033 , B23K35/304 , B23K35/36 , B23K35/362 , B23K2101/001 , B23K2101/34 , B23K2103/06 , B23K2103/08 , B23K2103/50 , B23P6/007 , B23P15/02 , B33Y10/00 , B33Y30/00 , C23C24/10 , C23C26/02 , F01D5/005 , F05D2230/31 , Y02P10/295
摘要： An additive manufacturing process (110) wherein a powder (116) including a superalloy material and flux is selectively melted in layers with a laser beam (124) to form a superalloy component (126). The flux performs a cleaning function to react with contaminants to float them to the surface of the melt to form a slag. The flux also provides a shielding function, thereby eliminating the need for an inert cover gas. The powder may be a mixture of alloy and flux particles, or it may be formed of composite alloy/flux particles.
摘要翻译：一种添加剂制造方法（110），其中包括超合金材料和助熔剂的粉末（116）用激光束（124）选择性地熔化成层以形成超合金部件（126）。助焊剂执行清洁功能以与污染物反应以将其漂浮到熔体的表面以形成渣。助焊剂还提供屏蔽功能，从而不需要惰性覆盖气体。粉末可以是合金和焊剂颗粒的混合物，或者它可以由复合合金/焊剂颗粒形成。

78. 发明申请

US20120325779A1 Alloy Depositing Machine And Method Of Depositing An Alloy Onto A Workpiece 审中-公开
标题翻译：合金沉积机和将合金沉积在工件上的方法
公开(公告)号：US20120325779A1
公开(公告)日：2012-12-27
申请号：US13166319
申请日：2011-06-22
申请人： Alexei Yelistratov
发明人： Alexei Yelistratov
IPC分类号： B23K9/04
CPC分类号： B23K9/04 , B23K9/042 , B23K9/173 , B23K9/324
摘要： A hardfacing machine is used for depositing a hardfacing alloy onto a metallic workpiece. An welding unit includes a wire feed system to supply wire to a welding head. A powder alloy feeding system includes a powder feed nozzle fluidly connected to an alloy powder supply. The welding head and powder feed nozzle move in a travel direction relative to the workpiece. The powder feed nozzle is positioned and oriented to feed a powder stream of alloy powder into a molten pool generated on the workpiece by an electrical arc produced by the welding head at a low temperature location behind the welding head relative to the travel direction. This alloy surfacing strategy limits vaporization of alloy elements by avoiding the high temperature region associated with the electrical arc.
摘要翻译：使用表面硬化机将表面合金沉积在金属工件上。焊接单元包括将焊丝供给到焊接头的送丝系统。粉末合金进料系统包括流体连接到合金粉末供应的粉末进料喷嘴。焊头和粉末供给喷嘴相对于工件在行进方向上移动。粉末供给喷嘴的定位和定向是将合金粉末的粉末流通过焊接头在焊接头后方的低温位置相对于行进方向产生的电弧而在工件上产生的熔池中进料。这种合金表面策略通过避免与电弧相关的高温区域来限制合金元素的蒸发。

79. 发明申请

US20110114839A1 ELECTRON BEAM LAYER MANUFACTURING USING SCANNING ELECTRON MONITORED CLOSED LOOP CONTROL 有权
标题翻译：使用扫描电子监控闭环控制的电子束层制造
公开(公告)号：US20110114839A1
公开(公告)日：2011-05-19
申请号：US12902520
申请日：2010-10-12
申请人： Scott Stecker , Phillip E. Wollenhaupt
发明人： Scott Stecker , Phillip E. Wollenhaupt
IPC分类号： G21G5/00
CPC分类号： H01J37/304 , B22F3/1055 , B22F2003/1056 , B22F2998/00 , B23K9/042 , B23K15/0013 , B23K15/0086 , B33Y10/00 , B33Y50/02 , C22C14/00 , H01J37/3005 , H01J37/305 , Y02P10/295 , B22F3/003
摘要： A process (and apparatus for performing the process) for layer manufacturing a three-dimensional work piece comprising the steps of; feeding raw material in a solid state to a first predetermined location; exposing the raw material to an electron beam to liquefy the raw material; depositing the raw material onto a substrate as a molten pool deposit, the deposit having a forward edge region in an x-y plane with a forward edge region width and a trailing edge region in the x-y plane with a trailing edge region width, under at least one first processing condition; monitoring the molten pool deposit for at least one preselected condition using detecting of scatter from a scanning electron beam contemporaneously with the depositing step; solidifying the molten pool deposit; automatically altering the first processing condition to a different processing condition based upon information obtained from the comparing step; and repeating steps at one or more second locations for building up layer by layer, generally along a z-axis that is orthogonal to the x-y plane, a three-dimensional work piece.
摘要翻译：一种用于制造三维工件的层的工艺（以及用于执行该工艺的装置），包括以下步骤：将原料以固态进料到第一预定位置; 将原料暴露于电子束以使原料液化; 将原料沉积在基底上作为熔池沉积物，沉积物具有在xy平面中的前边缘区域，具有前边缘区域宽度和在xy平面中具有后缘区域宽度的后缘区域，在至少一个第一处理条件; 使用与沉积步骤同时的扫描电子束的散射检测来监测熔池沉积物的至少一个预选条件; 凝固熔池沉积物; 基于从所述比较步骤获得的信息，自动地将所述第一处理条件改变为不同的处理条件; 并且在一个或多个第二位置重复步骤，以逐层建立，一般沿着与x-y平面正交的z轴，三维工件。

80. 发明申请

US20100323213A1 MULTILAYER OVERLAYS AND METHODS FOR APPLYING MULTILAYER OVERLAYS 有权
标题翻译：多层覆盖层的覆盖和应用方法
公开(公告)号：US20100323213A1
公开(公告)日：2010-12-23
申请号：US12488167
申请日：2009-06-19
申请人： Trevor Aitchison , R. Allan Heflin
发明人： Trevor Aitchison , R. Allan Heflin
IPC分类号： F16L9/14 , B32B15/18 , B32B15/04 , B32B15/00 , B23K31/02 , B23K9/173 , B23K9/167 , B23K9/00
CPC分类号： B32B15/043 , B22F5/10 , B22F7/08 , B23K9/042 , B23K9/167 , B23K9/173 , B23K35/0261 , B23K35/3033 , B23K35/3053 , B23K35/308 , B23K2101/18 , B23K2101/34 , B23K2103/04 , B23K2103/05 , B23K2103/08 , B23K2103/26 , B32B15/01 , B32B2264/108 , C22C26/00 , C23C28/021 , C23C28/023 , C23C28/027 , F16L9/14 , F16L57/06 , Y10T428/12056 , Y10T428/12076 , Y10T428/12493 , Y10T428/12639
摘要： A wear resistant multilayer overlay includes a first layer on at least a surface of an article, and a second layer metallurgically bonded to at least a portion of the first layer. The first layer includes a first continuous metallic matrix and at least one of first hard particles, blocky diamond particles, non-blocky diamond particles, TSP diamond, cubic boron nitride particles, and PCD compacts embedded in the first continuous metallic matrix, wherein the first hard particles are at least one of transition metal carbide particles and boron nitride particles. The second layer includes a second continuous metallic matrix and at least one of second hard particles, blocky diamond particles, non-blocky diamond particles, TSP diamond, cubic boron nitride particles, and PCD compacts, embedded in the second continuous metallic matrix, wherein the second hard particles are at least one of transition metal carbide particles and boron nitride particles. Related methods and articles of manufacture also are disclosed.
摘要翻译：耐磨多层覆盖物包括在制品的至少一个表面上的第一层和冶金结合到第一层的至少一部分的第二层。第一层包括第一连续金属基体和嵌入在第一连续金属基质中的第一硬质颗粒，块状金刚石颗粒，非块状金刚石颗粒，TSP金刚石，立方氮化硼颗粒和PCD压块中的至少一种，其中第一层硬质颗粒是过渡金属碳化物颗粒和氮化硼颗粒中的至少一种。第二层包括嵌入在第二连续金属基质中的第二连续金属基体和第二硬质颗粒，块状金刚石颗粒，非块状金刚石颗粒，TSP金刚石，立方氮化硼颗粒和PCD压块中的至少一种，其中第二硬质颗粒是过渡金属碳化物颗粒和氮化硼颗粒中的至少一种。还公开了相关方法和制品。

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