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    • 63. 发明授权
    • Method and apparatus for tracking seam welds on pipes and the like
    • 跟踪管道上的缝焊等的方法和装置
    • US4577796A
    • 1986-03-25
    • US658992
    • 1984-10-10
    • Joseph E. PowersCalvin C. Williamson
    • Joseph E. PowersCalvin C. Williamson
    • B23K9/025B23K9/127B23K37/02B23K5/02B23K11/30
    • B23K9/1274B23K9/0253
    • Apparatus and method for accurately aligning and applying the outside longitudinal weld seam, with the weld seam of a section of large diameter thick gauge steel pipe generally after the inside weld has already been made, including support means for maintaining the pipe section in a stationary position, a plurality of adjustable scanning and tracking assemblies mounted at spaced measured stations along the length of the apparatus, each of which include optical scanning means whereby the scanning and tracking assemblies can be centered with respect to the seam weld of the pipe section at the point of scan, guide means connected to each scanning assembly so that the movement thereof causes said guide means to assume a contour corresponding to the longitudinal weld seam, and a welding machine which follows the path of said guide means to thereby apply the outside weld seam in alignment with the weld seam as the pipe is held stationary and the welding machine travels along the length thereof.
    • 在外部纵向焊缝之间准确对准和施加外部纵向焊缝的装置和方法,一般在内部焊缝之后的一段大直径厚钢管的焊缝,包括用于将管段保持在静止位置的支撑装置 ,多个可调节的扫描和跟踪组件,其沿着设备的长度安装在间隔的测量站处,每个扫描和跟踪组件包括光学扫描装置,由此扫描和跟踪组件可以相对于管段在该点处的缝焊缝居中 连接到每个扫描组件的扫描引导装置,使得其移动使得所述引导装置呈现对应于纵向焊缝的轮廓,以及焊接机器,其沿着所述引导装置的路径施加外部焊缝 当管道保持固定并且焊接机沿其长度行进时,与焊缝对准 的。
    • 64. 发明授权
    • Welding machine with automatic seam tracking
    • 焊接机自动焊缝跟踪
    • US4571479A
    • 1986-02-18
    • US588418
    • 1984-03-12
    • Susumu MaedaMasakazu TakiKenji Yoshizawa
    • Susumu MaedaMasakazu TakiKenji Yoshizawa
    • B23K9/127B23Q35/13B23K9/12
    • B23Q35/13B23K9/1276
    • An automatic tracking welding machine includes a pair of rotatably mounted sensors 6a, 6b disposed in advance of a welding torch 3 and coaxial therewith for detecting magnetic leakage flux across a weld line gap 10. The sensors are driven to equalize their outputs by a reversible stepping motor 15 supplied with drive pulses whose frequency is proportional to the sensor output difference up to a fixed limit, thereby implementing slowdown as the center or zero differential point is approached. Alternatively, a greater number of fixed sensors may be peripherally spaced around the torch housing and their outputs sequentially scanned and peak detected to track the weld line gap. In another embodiment a spaced pair of sensors 116a, 116b is laterally and bidirectionally driven by a reversible d.c. motor 123 supplied with a voltage proportional to the off-center distance detected by the sensors, thus also implementing slowdown as the zero point approaches. Hall effect sensor elements encased in a non-magnetic metal housing may be used to avoid sputtering damage. A single leakage flux sensor may also be employed and periodically scanned laterally across the weld line gap, whereby a peak or zero slope in its output would indicate centering.
    • 自动跟踪焊机包括一对可旋转地安装的传感器6a,6b,其设置在焊枪3之前并且与其同轴,用于检测穿过焊缝间隙10的漏磁通量。传感器被驱动以通过可逆步进来均衡其输出 电动机15提供的驱动脉冲的频率与传感器输出差异成正比,达到固定极限,从而在接近中心或零点差时实现减速。 或者,更多数量的固定传感器可以围绕焊炬壳体周边间隔开,并且其输出被顺序地扫描并且被检测到峰值以跟踪焊缝间隙。 在另一个实施例中,间隔开的一对传感器116a,116b由可逆的直流侧向和双向驱动。 电动机123被提供与由传感器检测到的离心距离成比例的电压,因此也随着零点接近而实现减速。 可以使用封装在非磁性金属壳体中的霍尔效应传感器元件来避免溅射损坏。 也可以采用单个漏磁通传感器并且横向跨越焊缝间隙周期性扫描,由此其输出中的峰值或零斜率将指示居中。
    • 65. 发明授权
    • Image sensing and welding arrangement for manipulator welding apparatus
    • 机械手焊接设备的图像感应和焊接布置
    • US4555613A
    • 1985-11-26
    • US661587
    • 1984-10-17
    • Burt H. Shulman
    • Burt H. Shulman
    • B25J19/04B23K9/095B23K9/12B23K9/127B25J13/08B23K9/00
    • B23K9/0956
    • A combined image sensing and welding torch hand is provided for programmable manipulator welding apparatus. During a sensing operation the sensing components emerge from a protective enclosure which surrounds the welding torch and move linearly downwardly to a sensing position outside the protective enclosure. During the welding operation, the sensing components are retracted back into the protective enclosure and staging doors, which are pivotally mounted on the bottom edge of the protective enclosure are closed so as to completely shield the sensing components from welding fumes and splatter. In addition, when the sensing assembly is in the retracted position within the protective housing, air under pressure is supplied to the interior of the enclosure to provide a purge during the welding cycle and prevent fumes from entering the enclosure and damaging the optical components of the sensing assembly.
    • 为可编程机械手焊接设备提供组合的图像感测和焊枪。 在感测操作期间,感测部件从围绕焊炬的保护壳体出现并且直线地向下移动到保护外壳外部的感测位置。 在焊接操作期间,感测部件缩回到保护外壳中,并且枢转地安装在保护外壳的底部边缘上的分段门被关闭,以便完全屏蔽传感部件免受焊接烟雾和飞溅。 此外,当感测组件处于保护壳体内的缩回位置时,在压力下的空气被供应到外壳的内部,以在焊接周期期间提供吹扫,并防止烟雾进入外壳并损坏其中的光学部件 传感组件。
    • 66. 发明授权
    • Position detecting method and apparatus
    • 位置检测方法和装置
    • US4547800A
    • 1985-10-15
    • US239621
    • 1981-03-02
    • Ichiro Masaki
    • Ichiro Masaki
    • H04N7/18B23K9/127B25J9/18B25J19/04G01B11/00G01B11/02G06T1/00G06T7/00G06T7/60
    • G01B11/00G01B11/022
    • There is provided a method of detecting any positional deviation of a workpiece from a reference position with the aid of an image sensor. First, a sample workpiece is put at the predetermined position, and is detected by the image sensor to provide reference image information. Likewise, a workpiece under inspection is detected by the image sensor to provide workpiece image information. The reference information is subjected to a parallel transformation and/or rotation and is compared with the workpiece image which remains in the original state, to detect the correlation degree between the two sets of information. The detection of the correlation degree is repeated for each incremental parallel transformation and/or rotation of the reference information. The maximum correlation degree is selected from among the accumulated correlation degrees, whereby the positional deviation of the workpiece, if any, from the reference position is represented by the amount and the direction of the parallel transformation and/or rotation which give the maximum correlation degree.
    • 提供了一种借助于图像传感器检测工件与参考位置的任何位置偏差的方法。 首先,将样本工件放置在预定位置,并由图像传感器检测以提供参考图像信息。 同样地,由图像传感器检测被检查的工件,以提供工件图像信息。 对参考信息进行并行变换和/或旋转,并与保持在原始状态的工件图像进行比较,以检测两组信息之间的相关度。 对于参考信息的每个增量并行变换和/或旋转,重复相关度的检测。 从积累的相关度中选择最大相关度,从而从参考位置的工件的位置偏差(如果有的话)由给出最大相关度的平行变换和/或旋转的量​​和方向表示 。
    • 67. 发明授权
    • Method for controlling the position of welding electrode in arc-welding
with weaving
    • 焊接电极焊接位置的方法
    • US4485291A
    • 1984-11-27
    • US483496
    • 1983-04-11
    • Hirokazu NomuraYuji Sugitani
    • Hirokazu NomuraYuji Sugitani
    • B23K9/12B23K9/02B23K9/10B23K9/127
    • B23K9/0216B23K9/10
    • An arc-welding method, which comprises: arc-welding objects of welding together along the line of a groove formed between said objects of welding by continuously moving a welding electrode along the line of said groove while reciprocating said welding electrode in the width direction of said groove; characterized by: calculating at prescribed time intervals, for each one reciprocation of said welding electrode in the width direction of said groove, deviations (I-Io) of values (I) of one of arc current and arc voltage from a previously set reference value (Io), for each of left-side deviations (L) and right-side deviations (R) relative to the vertical plane which passes through the center of amplitude of said one reciprocation of said welding electrode and is parallel to the line of said groove; calculating at said time intervals, when said welding electrode moves over the left side of said groove relative to said vertical plane, differences (L-R) between said left-side deviations (L) and the immediately preceding right-side deviations (R), for controllably aligning the center of said amplitude of said one reciprocation of said welding electrode with the center of said groove in the width direction thereof at said prescribed time intervals so that said differences (L-R) become null; and, calculating at said prescribed time intervals, when said welding electrode moves over the right side of said groove relative to said vertical plane, differences (L-R) between said right-side deviations (R) and the immediately preceding left-side deviations (L), for controllably aligning the center of said amplitude of said one reciprocation of said welding electrode with the center of said groove in the width direction thereof at said prescribed time intervals so that said differences (L-R) become null.
    • 一种电弧焊接方法,其特征在于,包括:通过沿着所述槽的线连续地移动焊接电极,沿着形成在所述焊接对象的槽的线的一端焊接电弧焊接对象,同时沿所述焊接电极的宽度方向 所述槽; 其特征在于:以规定的时间间隔计算所述焊接电极在所述槽的宽度方向上的每个往复运动,从预先设定的参考值的电弧电流和电弧电压之一的值(I)的偏差(I-Io) (Io),相对于穿过所述焊接电极的所述一个往复运动的振幅的中心的垂直平面,对于左侧偏离(L)和右侧偏离(R)中的每一个,并且平行于所述 槽; 以所述时间间隔计算当所述焊接电极相对于所述垂直平面在所述凹槽的左侧移动时,所述左侧偏差(L)和所述右侧偏差(R)之间的差(LR)用于 以所述规定的时间间隔将所述焊接电极的所述一个往复运动的所述振幅的中心与所述槽的宽度方向的中心可控地对准,使得所述差值(LR)变为零; 并且当所述焊接电极相对于所述垂直平面在所述凹槽的右侧移动时,以所述规定的时间间隔计算,所述右侧偏差(R)与所述左侧偏差(L)之间的差(LR) ),用于以所述规定的时间间隔将所述焊接电极的所述一个往复运动的所述振幅的中心与所述槽的宽度方向上的中心可控地对准,使得所述差值(LR)变为零。
    • 70. 发明授权
    • Hazard switch arrangement
    • 危险开关装置
    • US4356362A
    • 1982-10-26
    • US208937
    • 1980-11-21
    • Karl H. Schmall
    • Karl H. Schmall
    • B23K7/10B23K9/127B23Q5/58H01H3/16
    • B23K9/1278B23K7/10B23Q5/58
    • The invention relates to a hazard switch arrangement for flame-cutting and welding units. As the feeler for detecting mechanical obstacles (14) in the path of the torch nozzle (1), a plurality of feeler rods (7) is provided here. The feeler rods (7) are connected in each case to a plurality of movement switches (holder ring (5), contact ring (11) and feeler rods (7)). The multiplicity of feeler rods and movement switch arrangements guarantees prompt and reliable hazard warning in operation. In a preferred embodiment of the invention, the feeler rods themselves serve as the movement switches.
    • 本发明涉及一种用于火焰切割和焊接单元的危险开关装置。 作为在割炬喷嘴(1)的路径中检测机械障碍物(14)的探测器,在此设置多个探棒(7)。 触针杆(7)在各种情况下都连接到多个移动开关(保持环(5),接触环(11)和触针杆(7))上。 检测杆和运动开关装置的多样性保证了操作中迅速可靠的危险警告。 在本发明的优选实施例中,探杆本身用作移动开关。