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    • 51. 发明授权
    • Molding and gauging method
    • 成型和计量方法
    • US5213726A
    • 1993-05-25
    • US727329
    • 1991-07-03
    • Charles R. RamseyJerry M. FineRussell E. HolcombLeland K. Shirely
    • Charles R. RamseyJerry M. FineRussell E. HolcombLeland K. Shirely
    • B22D17/22B29C37/00B29C45/80G01B13/12
    • G01B13/12B22D17/22B29C37/00B29C45/80B29C2037/90
    • A molding system including a mold and a molding machine has been adapted to monitor the position of mold element surfaces that move relative to each other to form a mold cavity. The system includes a source of gas under pressure and orifice-forming sensors on a first mold element to direct a flow of pressurized gas from the first mold element. A monitoring system monitors the condition of the gas remote from the first mold element to indicate the spacing between the first mold element and one or more adjacent mold elements as the mold elements move with respect to each other. The molding system can monitor the operation of large, complex die-casting molds that include a plurality of slides movable transversely to the movement of the molding machine and measures and indicates misalignment and warping of die elements, failure of the die elements to close and open properly, and other such irregularities in operation in the presence of the extremely high forces imposed upon the molds by the molding machine, high temperatures and hostile environment and to protect molds and molding machine parts from destructively high forces and to prevent or record manufacture of reject parts.
    • 包括模具和成型机的模制系统已被适用于监测相对于彼此移动的模具元件表面的位置以形成模腔。 该系统包括在压力下的气体源和在第一模具元件上的孔口形成传感器,以引导来自第一模具元件的加压气体流。 监测系统监测从第一模具元件远离的气体的状态,以指示当模具元件相对于彼此移动时第一模具元件与一个或多个相邻模具元件之间的间隔。 成型系统可以监控大型复杂的压铸模具的操作,其中包括可横向于成型机运动的多个滑块,并测量和指示模具元件的未对准和翘曲,模具元件关闭和打开失败 在造型机施加在模具上的极高的力量,高温和恶劣环境的存在下,以及保护模具和模制机器零件免受破坏性的大力并且防止或记录制造废品 部分。
    • 52. 发明授权
    • Apparatus for operating an injection molding process utilizing an
acceptable part and process window
    • 用于使用可接受的部件和工艺窗口操作注射成型工艺的装置
    • US4913638A
    • 1990-04-03
    • US208927
    • 1988-06-20
    • Frederick J. Buja
    • Frederick J. Buja
    • B29C45/80
    • B29C45/80
    • Apparatus for operating an injecting molding process utilizing an acceptable part and process window for an injection molding machine having a pair of separable mold elements forming a mold cavity with a part-line therebetween, means for opening and closing the mold elements, and means for introducing a moldable material into the mold cavity at a first pressure and for exerting a second pressure on the moldable material as it cures in the cavity. The apparatus includes means for generating an acceptable part and process window for the machine by operating the machine by closing the mold elements, means for introducing a moldable material into the mold cavity, and measuring the separation of the mold elements resulting from the introduction of the moldable material into the mold cavity. At least one operating parameter is incrementally changed over a plurality of molding cycles until unacceptable parts are produced to generate minimum part-line and time values for that machine and process. At least one operating parameter is incrementally changed over a plurality of molding cycles until unacceptable parts are produced to generate maximum part-line and time values. Then, an acceptable part and process window is generated utilizing the minimum and maximum part-line and time values.
    • 用于操作注射成型工艺的设备,该注射成型工艺利用注射成型机的可接受部分和工艺窗口,该注射成型机具有一对可分离的模具元件,其形成具有部分线的模腔,用于打开和关闭模具元件的装置,以及用于引入 可模制材料在第一压力下进入模腔,并且在可模塑材料在空腔中固化时施加第二压力。 该装置包括用于通过关闭模具元件操作机器来产生用于机器的可接受部分和处理窗口的装置,用于将可模制材料引入模腔中的装置,以及测量由引入模具元件引起的模具元件的分离 可模塑材料进入模腔。 至少一个操作参数在多个模制循环中递增地改变,直到产生不可接受的部分以产生该机器和过程的最小部分行和时间值。 至少一个操作参数在多个模制循环中递增地改变,直到产生不可接受的部分以产生最大部分行和时间值。 然后,利用最小和最大部分行和时间值产生可接受的部分和过程窗口。
    • 53. 发明授权
    • Apparatus for data acquisition and application in an injection molding
process
    • 用于数据采集和应用于注射成型工艺的设备
    • US4904172A
    • 1990-02-27
    • US208930
    • 1988-06-20
    • Frederick J. Buja
    • Frederick J. Buja
    • B29C45/80
    • B29C45/80
    • An injection molding apparatus utilizing an injection molding machine having a pair of separable mold elements forming a mold cavity therebetween and arranged for separation for the removal of the molded product, means for opening and closing the mold elements, and injection means for injecting the moldable material into the mold cavity at a first pressure and for exerting a second pressure on the moldable material as it cures in the cavity. The apparatus provides data acquisition and application in the operation of the injection machine. The apparatus includes means for measuring the separation of the mold elements during the injection of the moldable material, and means for causing the injection pressure from the first pressure to the second pressure upon detecting a predetermined separation known to produce an acceptable product. Means is provided for maintaining the second pressure until the thermoplastic material has cured. The mold is then opened and the cured product is ejected. Means is provided for detecting and accumulating the maximum separation of the mold elements during a plurality of mold cycles while producing acceptable product. Then, a value for the separation of the mold elements is selected based on the maximum measurements accumulated, and means is provided for substituting the new value for use during subsequent cycles to improve product quality for the predetermined separation previously used.
    • 一种注射成型设备,其使用具有一对可分离模具元件的注射成型机,所述注模机在其间形成模腔,并且用于分离以除去模制产品,用于打开和关闭模具元件的装置,以及用于注射可模制材料的注射装置 在第一压力下进入模具腔,并且在可模塑材料固化在空腔中时施加第二压力。 该装置在注射机的操作中提供数据采集和应用。 该装置包括用于在注射可模制材料期间测量模具元件的分离的装置,以及用于在检测到已知产生可接受的产品的预定分离时使注射压力从第一压力到第二压力的装置。 提供了用于保持第二压力直到热塑性材料固化的装置。 然后打开模具,并且固化的产品被喷射。 提供了用于在产生可接受的产品的同时在多个模具循环期间检测和积累模具元件的最大间隔的装置。 然后,基于积累的最大测量值来选择模具元件的分离值,并且提供了用于替换后续循环中使用的新值以提高先前使用的预定间隔的产品质量的装置。
    • 54. 发明授权
    • Apparatus for precision volumetric control of a moldable material in an
injection molding process
    • 用于在注射成型工艺中对可模制材料进行精密体积控制的装置
    • US4767300A
    • 1988-08-30
    • US115676
    • 1987-11-02
    • Frederick J. BujaAlan B. MillerWilliam H. SherwoodJames J. Wenskus, Jr.
    • Frederick J. BujaAlan B. MillerWilliam H. SherwoodJames J. Wenskus, Jr.
    • B29C45/77B29C45/80
    • B29C45/80B29C45/77
    • A molding machine having a pair of separable mold elements forming a mold cavity therebetween is arranged for separation along a part-line. Means is provided for controlling the molded product which comprises means for measuring the separation of the mold elements resulting from the introduction of the moldable material into the mold cavity. Means is provided for detecting a predetermined separation of the mold elements, and means is provided for changing the pressure from the first pressure to the second pressure in response to the detection. The separation measuring means is arranged to measure the separation of the mold elements following changing the pressure. Means is provided for sensing when the separation of the mold elements stops increasing and for determining whether the cessation occurs within a predetermined cessation window. Means is provided to generate a signal if the cessation is not within the window to indicate that the cycle has exceeded the product limit. If the cessation is within the window, the second pressure is maintained until the material has cured.
    • 具有在其间形成模腔的一对可分离模具元件的成型机被布置成沿着一部分线分离。 提供了用于控制模制产品的装置,其包括用于测量由于将可模制材料引入模腔而导致的模具元件的分离的装置。 提供了用于检测模具元件的预定分离的装置,并且提供了用于响应于检测而将压力从第一压力改变到第二压力的装置。 分离测量装置被布置成在改变压力之后测量模具元件的分离。 提供了用于当模具元件的分离停止增加以及用于确定在预定的停止窗口内是否发生停止时的感测装置。 提供了如果停止不在窗口内以指示循环已经超过产品限制的方式来产生信号。 如果停止在窗内,则保持第二压力直到材料固化。