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    • 56. 发明申请
    • TECHNIQUES AND MATERIALS FOR THE ACCELERATED REMOVAL OF CATALYST MATERIAL FROM DIAMOND BODIES
    • 从金刚石机构中快速去除催化材料的技术和材料
    • US20100095602A1
    • 2010-04-22
    • US12581639
    • 2009-10-19
    • J. Daniel BelnapAnthony GriffoPeter Thomas CariveauLoel CorbettYahua BaoGerald Demenna
    • J. Daniel BelnapAnthony GriffoPeter Thomas CariveauLoel CorbettYahua BaoGerald Demenna
    • B24D3/04
    • E21B10/567C04B35/52C04B35/5831C04B2235/386C04B2235/427
    • A method for making a thermally stable cutting element may include forming an acid mixture containing two different acid species by combining an acid solution and at least one acid-forming compound, wherein the at least one acid-forming compound is provided in solid form, and wherein the at least one acid-forming compound produces an acid that is different than the acid solution; treating at least a portion of a sintered diamond body by placing the sintered diamond body in the acid mixture, wherein the sintered diamond body comprises: a matrix phase of bonded-together diamond grains; a plurality of interstitial regions dispersed within the matrix phase; and a metal material disposed within a plurality of the interstitial regions; wherein the treating removes the metal material from at least a portion of the plurality of interstitial regions; and removing the sintered diamond body from the acid mixture after a predetermined length of time, wherein at least a portion of the diamond body removed from the acid mixture is substantially free of the metal material and is a thermally stable diamond body.
    • 制造热稳定切割元件的方法可以包括通过组合酸溶液和至少一种酸形成化合物形成含有两种不同酸物质的酸混合物,其中所述至少一种酸形成化合物以固体形式提供,以及 其中所述至少一种酸形成化合物产生不同于酸溶液的酸; 通过将烧结金刚石体置于酸混合物中来处理烧结金刚石体的至少一部分,其中所述烧结金刚石体包括:接合在一起的金刚石晶粒的基体相; 分散在基质相中的多个间隙区域; 以及设置在多个间隙区域内的金属材料; 其中所述处理从所述多个间隙区域的至少一部分去除所述金属材料; 以及在预定的时间长度之后从所述酸性混合物中除去所述烧结金刚石体,其中从所述酸混合物中除去的所述金刚石体的至少一部分基本上不含所述金属材料,并且是热稳定的金刚石体。
    • 57. 发明授权
    • Ultrahard composite constructions
    • 超硬复合结构
    • US07441610B2
    • 2008-10-28
    • US11067582
    • 2005-02-25
    • J. Daniel BelnapAnthony GriffoRonald K. EyreStewart N. Middlemiss
    • J. Daniel BelnapAnthony GriffoRonald K. EyreStewart N. Middlemiss
    • E22F3/00C22C1/99
    • B22F1/0003B22F2998/10C22C26/00E21B10/56B22F3/12
    • Ultrahard composite constructions comprise a plurality of first phases dispersed within a matrix second phase, wherein each can comprise an ultrahard material including PCD, PcBN, and mixtures thereof. The constructions are formed from a plurality of granules that are combined and sintered at HP/HT conditions. The granules include a core surrounded by a shell and both are formed from an ultrahard material or precursor comprising an ultrahard constituent for forming the ultrahard material. When sintered, the cores form the plurality of first phases, and the shells form at least a portion of the second phase. The ultrahard material used to form the granule core may have an amount of ultrahard constituent different from that used to form the granule shell to provide desired different properties. The ultrahard constituent in the granule core and shell can have approximately the same particle size.
    • 超硬复合结构包括分散在基质第二相中的多个第一相,其中每个第一相可包含超硬材料,其包括PCD,PcBN及其混合物。 这些结构由在HP / HT条件下组合和烧结的多个颗粒形成。 颗粒包括由壳包围的芯,并且都由超硬材料或前体形成,所述超硬材料或前体包含用于形成超硬材料的超硬组分。 当烧结时,芯形成多个第一相,并且壳形成第二相的至少一部分。 用于形成颗粒核的超硬材料可以具有与用于形成颗粒壳的用量相差的超硬组分,以提供所需的不同性质。 颗粒核和壳中的超硬组分可以具有大致相同的粒度。
    • 59. 发明授权
    • Randomly-oriented composite constructions
    • 随机取向的复合结构
    • US07392865B2
    • 2008-07-01
    • US11778952
    • 2007-07-17
    • Anthony Griffo
    • Anthony Griffo
    • E21B10/46
    • E21B10/46B22F1/004B22F1/0096B22F1/025B22F2005/001B33Y30/00
    • Composite constructions comprise a plurality of granules that are arranged together in a randomly-oriented manner. The granules each comprise an ordered arrangement of a first material phase and a second material phase, wherein the first and second material phases are each continuous, and each occupy different and distinct regions of the granule. At least a portion of the first and second material phases of each granule are in contact with one another. The first material phase comprises a material selected from the group consisting of cermet materials, polycrystalline diamond, polycrystalline cubic boron nitride, and mixtures thereof. The second material phase comprises a material that is relatively softer, e.g., more ductile, than the first material phase.
    • 复合结构包括以随机取向的方式一起排列的多个颗粒。 颗粒各自包含第一材料相和第二材料相的有序排列,其中第一和第二材料相各自是连续的,并且每个占据颗粒的不同和不同的区域。 每个颗粒的第一和第二材料相的至少一部分彼此接触。 第一材料相包括选自金属陶瓷材料,多晶金刚石,多晶立方氮化硼及其混合物的材料。 第二材料相包括比第一材料相相对更柔软,例如更具延展性的材料。
    • 60. 发明申请
    • Thermally stable diamond cutting elements in roller cone drill bits
    • 滚子锥钻头中的热稳定金刚石切割元件
    • US20070023206A1
    • 2007-02-01
    • US11189425
    • 2005-07-26
    • Madapusi KeshavanAnthony Griffo
    • Madapusi KeshavanAnthony Griffo
    • E21B10/16
    • E21B10/16E21B10/567E21B17/1092
    • A roller cone drill bit for drilling earth formations includes a bit body having at least one roller cone rotably attached to the bit body and a plurality of cutting elements disposed on the at least one roller cone in a plurality of rows arranged circumferentially around the at least one roller cone, wherein at least one cutting element in the gage row, the heel row, or a surface of the at least one roller cone bounded by the gage and heel rows comprises thermally stable polycrystalline diamond or a thermally stable polycrystalline diamond composite. The at least one cutting element may be a TSD insert or a TSD composite insert and may be formed by brazing, sintering, or bonding by other technologies known in the art a thermally stable polycrystalline diamond table to a substrate. The interface between the diamond table and the substrate may be non-planar. A roller cone drill bit includes a bit body, at least one roller cone rotably attached to the bit body, and a plurality of cutting elements disposed on the at least one roller cone, where at least one of the plurality of cutting elements comprises thermally stable polycrystalline diamond or a thermally stable polycrystalline diamond composite and a cutting surface, wherein at least a portion of the cutting surface is contoured.
    • 一种用于钻探地层的滚子锥钻头包括一个钻头体,该钻头体具有可旋转地连接到钻头体上的至少一个滚子锥体,以及设置在至少一个滚子锥体上的多个切割元件, 一个滚子锥体,其中,所述量规行中的至少一个切割元件,所述后跟行或由所述计量和所述后跟行限定的所述至少一个滚子圆锥的表面包括热稳定的多晶金刚石或热稳定的多晶金刚石复合材料。 至少一个切割元件可以是TSD插入件或TSD复合插入件,并且可以通过本领域已知的其它技术将热稳定的多晶金刚石台面钎焊,烧结或粘合形成到基底上。 金刚石台和基板之间的界面可以是非平面的。 滚子锥形钻头包括钻头体,可旋转地附接到钻头体的至少一个滚子锥体和设置在至少一个滚子锥体上的多个切割元件,其中多个切割元件中的至少一个包括热稳定的 多晶金刚石或热稳定多晶金刚石复合材料和切割表面,其中切割表面的至少一部分是轮廓。