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    • 31. 发明授权
    • Combined ultrasonic and rotating eddy current probe and method of
non-destructive testing of materials
    • 组合超声波和旋转涡流探头和材料无损检测方法
    • US5481916A
    • 1996-01-09
    • US279116
    • 1994-07-22
    • Mirek MacecekAlec FloreiWilliam R. Sturrock
    • Mirek MacecekAlec FloreiWilliam R. Sturrock
    • G01N27/90G01N29/265G01N29/28G01N29/10
    • G01N27/9013G01N29/265G01N29/28G01N2291/044G01N2291/101
    • An apparatus, for non-destructively testing for flaws in materials, having a housing assembly with a rotor and a stator for passing over the testing material, an ultrasonic probe fixed to the stator, and an eddy current probe mounted on the rotor. In operation the rotor rotates the eddy current probe about the ultrasonic probe and an indexing coil on the ultrasonic probe monitors the relative position of the eddy current probe. The rotating eddy current probe generates eddy currents in the testing material such that internal flaws effect the normal feed back to the probe. Changes in this feed back are monitored to determine, in conjunction with the indexing coil, the existence and location of flaws in the testing material. In the preferred embodiment a rotary transformer electromagnetically bonds the rotating eddy current probe to the housing stator. Reflected signals received back by the ultrasonic probe are also monitored to determine the existence of flaws, more readily detected by ultrasonic testing, below the probe.
    • 一种用于非破坏性地测试材料缺陷的装置,具有带转子和定子的壳体组件,用于通过测试材料,固定到定子的超声波探头和安装在转子上的涡流探头。 在操作中,转子围绕超声波探头旋转涡流探针,并且超声波探头上的分度线圈监测涡流探针的相对位置。 旋转的涡流探头在测试材料中产生涡流,使得内部缺陷影响正常馈送回探头。 监测此反馈的变化,以确定与分度线圈一起确定测试材料中缺陷的存在和位置。 在优选实施例中,旋转变压器将旋转的涡流探针电磁耦合到壳体定子。 还监测由超声波探头接收的反射信号,以便在探针下方确定更容易通过超声波测试检测的缺陷的存在。
    • 32. 发明授权
    • Automated butt weld inspection system
    • 自动对接焊检测系统
    • US5439157A
    • 1995-08-08
    • US276136
    • 1994-07-18
    • Daniel P. GeierKenneth R. Camplin
    • Daniel P. GeierKenneth R. Camplin
    • B23K31/12G01N29/24G01N29/10B23K31/00
    • B23K31/12G01N29/2412G01N2291/0422G01N2291/044G01N2291/102G01N2291/2675
    • An automated system for non-destructive inspection of a weld through the use of ultrasonic waves produced by an electromagnetic acoustic transducer (EMAT). The system includes: a computer control unit; a transport apparatus having a first EMAT for producing an ultrasonic SH shear wave and a second EMAT for receiving an ultrasonic SH shear wave reflected from a weld; a data acquisition unit and a calibration means. The computer control unit, which is in electrical communication with a welding apparatus, the transport apparatus and the data acquisition unit, coordinates the weld test with completion of the weld. An edge detection sensor, which is affixed to the transport apparatus is used to automatically position the transport apparatus for a weld scan and to signal completion of the scan. The system includes an electrostatic shield to protect the second EMAT from electromagnetic and radio frequency interference. Other new and improved electronic features permit certain system components to be remotely located from the transport apparatus and the welding apparatus.
    • 一种用于通过使用由电磁声换能器(EMAT)产生的超声波对焊缝进行非破坏性检查的自动化系统。 该系统包括:计算机控制单元; 具有用于产生超声波SH剪切波的第一EMAT和用于接收从焊缝反射的超声SH剪切波的第二EMAT的输送装置; 数据采集​​单元和校准装置。 与焊接设备电连通的计算机控制单元,运输设备和数据采集单元,用焊接完成来协调焊接测试。 固定在输送装置上的边缘检测传感器用于自动定位用于焊接扫描的输送装置,并且信号完成扫描。 该系统包括静电屏蔽,以保护第二EMAT免受电磁和射频干扰。 其他新的和改进的电子特征允许某些系统部件远离输送装置和焊接装置。
    • 37. 发明授权
    • Method and apparatus for indicating disbonds in joint regions
    • 指示接合区域脱粘的方法和装置
    • US5280722A
    • 1994-01-25
    • US751489
    • 1991-08-29
    • Eric I. Madaras
    • Eric I. Madaras
    • G01N29/28G01N29/10
    • G01N29/28G01N2291/0231G01N2291/044G01N2291/101G01N2291/102G01N2291/269
    • A method and apparatus are provided for indicating disbonds in joint regions. A critical bondline region is located between a first material and a second material having a higher acoustic impedance than the first material. A form member having an acoustic impedance which is substantially similar to the first material has a first face which is form fitted to a surface of the first material opposite to and non-parallel with the critical bondline region. The form member has an opposite second face which is shaped to be parallel to the critcal bondline region. Transducers are acoustically coupled to the second face of the form member to generate an ultrasonic tone burst through the acoustically similar form member and first material which is reflected by the critical bondline region. This reflected tone burst is received and a resulting signal is compared with a normal signal for no disbond to determine the presence of an unacceptable disbond.
    • 提供了一种用于指示接合区域中的脱离的方法和装置。 临界粘合区域位于具有比第一材料更高的声阻抗的第一材料和第二材料之间。 具有与第一材料基本相似的声阻抗的形状构件具有第一面,该第一面与第一材料的与临界粘合线区域相反并且不平行的表面配合。 形成部件具有相对的第二面,该第二面被成形为平行于临界粘合线区域。 传感器声耦合到形式构件的第二面,以通过声学上相似的形状构件和被临界粘结区域反射的第一材料产生超声波脉冲。 接收该反射的音调脉冲串,并将所得到的信号与正常信号进行比较,以便不解散,以确定是否存在不可接受的离散。
    • 38. 发明申请
    • Method for determining temporal and amplitude threshold values of gates during ultrasound testing of spot welding joints
    • 在点焊接头超声波测试期间确定门的时间和幅度阈值的方法
    • US20050210953A1
    • 2005-09-29
    • US10512806
    • 2003-05-13
    • Paul BuschkeBernd Kirchner
    • Paul BuschkeBernd Kirchner
    • G01N29/07G01N29/11G01N29/44G01N29/48G01N29/10G01N29/28
    • G01N29/48G01N29/07G01N29/11G01N29/4445G01N2291/044G01N2291/2632G01N2291/2672
    • The invention relates to a method for determining the threshold value of screens which enable an evaluation of a sound coupling during the ultrasound testing of a series of spot welding joints of a selected type. Initially, a geometrical minimal thickness dMin is established for the spot welding joints. At least one echo of the front surface (entrance echo) is received in addition to one echo of the first reflection on a rear wall of the spot welding joint (first rear wall echo) and at least one further (n-th) rear wall echo. The propagation time tMin of the ultra sound pulse is defined for the path to the front surface to the rear wall and back to the front surface at a minimal thickness dMin and a propagation time tT for the total thickness. A first screen (B1) is set for the signal of the rear wall echo, starting at a moment in time t1S=tE+tMin−tSA and ending at a moment in time t1T=tE+tT+tSE, whereby tSA and tSE are additional small security measures. An n-th screen is correspondingly determined for the n-th rear wall echo. The testing head is oriented differently.
    • 本发明涉及一种用于确定屏幕的阈值的方法,其能够评估在所选类型的一系列点焊接头的超声波测试期间的声耦合。 最初,针对点焊接头建立几何最小厚度dMin。 除了点焊接头(第一后壁回波)的后壁上的第一反射的一个回波和至少一个第(n)个后壁之外,还接收前表面的至少一个回波(入口回波) 回声。 超声脉冲的传播时间tMin被定义为对于前壁到后壁的路径,并且以最小厚度dMin和总厚度的传播时间tT限定到前表面。 从时刻t 1 S = tE + tMin-tSA开始并在时刻t 1 T = tE + tT + tSE​​的时刻开始,对后壁回波的信号设定第一画面(B 1) 其中tSA和tSE是额外的小型安全措施。 相应地确定第n个后壁回波的第n个屏幕。 测试头的方向不同。