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    • 33. 发明授权
    • Casting systems and methods with auxiliary cooling onto a liquidus portion of a casting
    • 铸造系统和方法,辅助冷却到铸件的液相部分
    • US06427752B1
    • 2002-08-06
    • US09496752
    • 2000-02-03
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaBruce Alan Knudsen
    • William Thomas Carter, Jr.Mark Gilbert BenzRobert John ZabalaBruce Alan Knudsen
    • B22D2300
    • B22D23/10C22B9/18
    • A casting system with auxiliary cooling onto a liquidus portion of the casting can produce a metal casting that comprises a fine-grain, homogeneous microstructure. The microstructure is essentially oxide- and sulfide-free, segregation defect free, and essentially free of voids caused by air entrapped during solidification of the metal from a liquidus state to a solid state. The casting system with auxiliary cooling onto a liquidus portion of the casting can comprises an electroslag refining system as a source of liquid metal; a nucleated casting system; and at least one cooling system that supplies coolant onto a liquidus portion of the casting. The liquidus portion of the casting is cooled in a manner sufficient to provide a casting microstructure that comprises a fine-grain, homogeneous microstructure that is essentially oxide- and sulfide-free, segregation defect free, and essentially free of voids caused by air entrapped during solidification from a liquidus state to a solid state.
    • 具有辅助冷却到铸件的液相部分上的铸造系统可以产生包括细晶粒均匀微观结构的金属铸件。 微结构基本上是无氧化物和无硫化物,偏析缺陷,并且基本上不含金属由液相状态固化至固态时由空气夹带而引起的空隙。 具有辅助冷却到铸件的液相部分上的铸造系统可以包括作为液态金属源的电渣精炼系统; 成核铸造系统; 以及将冷却剂供应到铸件的液相部分上的至少一个冷却系统。 铸件的液相部分以足以提供铸造微观结构的方式被冷却,该铸造微结构包括基本上不含氧化物和无硫化物的偏析缺陷,并且基本上没有由空气截留的空隙 从液相状态到固态的固化。
    • 35. 发明授权
    • Vacuum arc remelting apparatus and process
    • 真空电弧重熔设备及工艺
    • US06295309B1
    • 2001-09-25
    • US09651962
    • 2000-08-31
    • Mark Gilbert BenzMichael Francis HenryWilliam Thomas Carter, Jr.Bernard Patrick Bewlay
    • Mark Gilbert BenzMichael Francis HenryWilliam Thomas Carter, Jr.Bernard Patrick Bewlay
    • H05B360
    • H05B7/07
    • A VAR process is conducted in an apparatus characterized by a crucible wall that provides a stable shelf anchor. The VAR apparatus includes a furnace chamber, a consumable electrode formed of a material to be remelted within the furnace chamber and a crucible within the furnace chamber. The crucible has a wall that forms a vessel to collect melt material from the consumable electrode. At least part of the wall is textured to provide area for mechanical stabilization of the shelf as the underside of the shelf melts and the upperside of the shelf forms. In a vacuum arc remelting process, a consumable electrode is loaded into a furnace chamber above a cooled crucible having a textured wall that forms a vessel to collect melt material from the consumable electrode. The process includes striking a direct electric current between the electrode and a bottom of the crucible to cause melting of material from a tip of the electrode. Melt material is collected from the tip in the crucible. The melt material is cooled to form an ingot characterized by a shelf of solidified material forming adjacent the textured section of the crucible wall in advance of a lower boundary of solidifying material.
    • 在由坩埚壁构成的设备中进行VAR工艺,该坩埚壁提供稳定的搁板锚。 VAR设备包括炉室,由炉室内重熔的材料形成的可消耗电极和炉室内的坩埚。 坩埚具有形成容器以从消耗性电极收集熔体材料的壁。 墙壁的至少一部分是纹理化的,以提供架子的机械稳定性的区域,因为架子的下侧熔化,并且架子的上侧形成。 在真空电弧重熔工艺中,可消耗电极被装载到具有纹理壁的冷却坩埚之上的炉室中,所述纹理壁形成容器以从可消耗电极收集熔体材料。 该过程包括在电极和坩埚的底部之间引起直流电流,引起材料从电极尖端的熔化。 从坩埚中的尖端收集熔体材料。 熔融材料被冷却以形成特征在于在凝固材料的下边界之前形成为邻近坩埚壁的纹理部分的凝固材料的搁板。
    • 39. 发明授权
    • System and method for manufacturing x-ray tubes having metal envelopes
utilizing a metal disk
    • 用于制造利用金属盘的具有金属封套的x射线管的系统和方法
    • US5722869A
    • 1998-03-03
    • US577162
    • 1995-12-22
    • Thomas Robert RaberMark Gilbert BenzRobert John Zabala
    • Thomas Robert RaberMark Gilbert BenzRobert John Zabala
    • H01J9/24H01J9/385H01J35/16H01J9/26B23K31/02
    • H01J35/16H01J9/24H01J9/385H01J2235/20
    • Improved systems and methods are disclosed for exhausting and combined exhausting and seasoning of x-ray tubes having metal envelopes for high performance x-ray systems having a rotating anode therein. The methods and systems for sealing a metal tubulation, having a diameter greater than about 20 mm and operatively connected to the x-ray tube metal envelope, to a metal disk positioned inside the metal tubulation, the metal disk having a smaller diameter than at least one portion of the metal tubulation include providing a vacuum connection to the metal tubulation and a heater positioned on the outside of the metal tubulation; heating the anode of the x-ray tube to temperatures inside the x-ray tube metal envelope of about 1500.degree. C.; positioning the metal disk inside the metal tubulation proximate the position of the heater on the outside of the metal tubulation; heating the metal tubulation proximate the metal disk to a temperature sufficient to bond the metal disk to the metal tubulation; checking for bonding between the metal tubulation and the metal disk; and cooling the metal tubulation proximate the metal disk until the metal tubulation/metal disk connection is bonded.
    • 公开了改进的系统和方法,用于对具有其中具有旋转阳极的高性能x射线系统的具有金属包络的x射线管的排气和组合排气和调味。 用于将具有大于约20mm的直径并且可操作地连接到x射线管金属外壳的金属管道密封到位于金属管内的金属盘的方法和系统,金属盘的直径小于至少 金属管的一部分包括提供与金属管的真空连接和位于金属管的外侧的加热器; 将x射线管的阳极加热到大约1500℃的x射线管金属外壳内的温度。 将金属盘定位在靠近金属管外侧的加热器位置的金属管内; 将靠近金属盘的金属管道加热到足以将金属盘结合到金属管的温度; 检查金属管和金属盘之间的接合; 并且在金属盘附近冷却金属管,直到金属管/金属盘连接被粘合。