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    • 20. 发明授权
    • Member having separation structure and method for manufacture thereof
    • 具有分离结构的构件及其制造方法
    • US07261760B2
    • 2007-08-28
    • US10471132
    • 2002-03-05
    • Kiyohito IshidaRyosuke KainumaIkuo Ohnuma
    • Kiyohito IshidaRyosuke KainumaIkuo Ohnuma
    • C22C9/00
    • C22C28/00B22F9/082B22F2998/10B23K35/22B23K35/30C22C1/02C22C9/00C22C9/02C22C9/04C22C12/00C22C13/00C22C21/00C22C30/02C22C38/16C22C38/20H01L2924/0002B22F3/10H01L2924/00
    • A member having a separated structure made by an alloy consisting of two regions having different compositions with each other is formed by casting a molten alloy into a prescribed shape, or by spray-quenching the same from a temperature of Tc+10° C. or more, wherein the molten alloy exhibits two phase separation in a liquid state having a temperature difference ΔT between the maximum temperature Tc (° C.) and minimum temperature Td (° C.) in the region of two phase separation in the liquid state being 10° C. or more, and the molten alloy has a mean composition with a difference of the volume fraction between the two liquid phases of 5% by volume or more. The suitable alloy is a Cu—Fe—X alloy, a Cu—Cr—X alloy, a Cu—Co—X alloy, a Cu—Bi—X alloy, an Al—Sn—X alloy or an Al—In—X alloy. The powder obtained by spray-quenching any one of the molten alloys of the Cu—Bi—X alloy, the Al—Sn—X alloy and the Al—In—X alloy has a separated structure comprising a surface portion having a solder composition and a core portion with a composition mainly comprising Cu and Al being excellent in electrical conductivity and heat conductivity and is suitable as a solder ball.
    • 通过将熔融合金铸造成规定的形状,或者通过从Tc + 10℃的温度喷雾骤冷而形成具有由具有彼此不同组成的两个区域组成的合金制成的分离结构的部件,或 更具体地,其中熔融合金在液态中表现出在两相分离区域中在最高温度Tc(℃)和最低温度Td(℃)之间的温度差ΔT的液态下的两相分离为 10℃以上,熔融合金的平均组成为两个液相之间的体积分数的差为5体积%以上。 合适的合金是Cu-Fe-X合金,Cu-Cr-X合金,Cu-Co-X合金,Cu-Bi-X合金,Al-Sn-X合金或Al-In-X 合金。 通过对Cu-Bi-X合金,Al-Sn-X合金和Al-In-X合金的熔融合金中的任一种进行喷雾淬火而获得的粉末具有分离结构,其包括具有焊料组成的表面部分和 具有主要包含Cu和Al的组成的芯部分具有优异的导电性和导热性,并且适合作为焊球。