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    • 17. 发明申请
    • Flexible Circuit Electrode Array with Wire or Film Support
    • 带电线或薄膜支架的柔性电路电极阵列
    • US20080288036A1
    • 2008-11-20
    • US12032627
    • 2008-02-15
    • Robert J. GreenbergEugene de JuanMark S. HumayunKelly H. McClureNeil Hamilton TalbotJordan Matthew NeysmithBrian V. MechJames Singleton LittleMohamed Khaldi
    • Robert J. GreenbergEugene de JuanMark S. HumayunKelly H. McClureNeil Hamilton TalbotJordan Matthew NeysmithBrian V. MechJames Singleton LittleMohamed Khaldi
    • A61N1/04
    • A61N1/0543A61N1/05A61N1/0541H05K1/0393H05K1/118
    • The disclosure relates to a flexible circuit electrode array comprising: a polymer base layer; metal traces deposited on said polymer base layer, including electrodes suitable to stimulate neural tissue; a polymer top layer deposited on said polymer base layer and said metal traces; and at least one support embedded in said array. The disclosure further relates to a flexible circuit electrode array comprising: a polymer base layer; metal traces deposited on said polymer base layer, including electrodes suitable to stimulate neural tissue; a polymer top layer deposited on said polymer base layer and said metal traces; and a folded flexible circuit cable connecting the electrode array with an interconnection pad. The disclosure further relates to a method of making a flexible circuit electrode array comprising: depositing a polymer base layer; depositing metal on said polymer base layer; patterning said metal to form metal traces; depositing a polymer top layer on said polymer base layer and said metal traces; heating said flexible circuit electrode array in a mold to form a three dimensional shape in said flexible circuit electrode array, embedding a support at least in the base layer, top layer or between the base and top layer, and/or folding a flexible circuit cable at least once connecting the electrode array with an interconnection pad the array.
    • 本发明涉及柔性电路电极阵列,包括:聚合物基层; 沉积在所述聚合物基层上的金属痕迹,包括适于刺激神经组织的电极; 沉积在所述聚合物基底层和所述金属迹线上的聚合物顶层; 以及嵌入在所述阵列中的至少一个支撑。 本发明还涉及一种柔性电路电极阵列,包括:聚合物基层; 沉积在所述聚合物基层上的金属痕迹,包括适于刺激神经组织的电极; 沉积在所述聚合物基底层和所述金属迹线上的聚合物顶层; 以及将电极阵列与互连衬垫连接的折叠柔性电路电缆。 本公开还涉及一种制造柔性电路电极阵列的方法,包括:沉积聚合物基层; 在所述聚合物基层上沉积金属; 图案化所述金属以形成金属痕迹; 在所述聚合物基底层和所述金属迹线上沉积聚合物顶层; 将所述柔性电路电极阵列加热到模具中以在所述柔性电路电极阵列中形成三维形状,至少在基层,顶层或基底与顶层之间嵌入支撑件,和/或折叠柔性电路电缆 至少一次将电极阵列与互连衬垫连接在一起。
    • 20. 发明授权
    • Flexible circuit electrode array and method of manufacturing the same
    • 柔性电路电极阵列及其制造方法
    • US08322027B1
    • 2012-12-04
    • US11926498
    • 2007-10-29
    • Robert J. GreenbergNeil Hamilton TalbotJordan Matthew NeysmithJerry Ok
    • Robert J. GreenbergNeil Hamilton TalbotJordan Matthew NeysmithJerry Ok
    • H05K3/00H05K3/10H05K1/00
    • H05K3/06A61N1/0543H05K1/118H05K3/0041H05K3/28H05K3/381H05K3/388H05K2201/0154H05K2201/0317H05K2203/0554H05K2203/0789H05K2203/0793H05K2203/095H05K2203/1163Y10T29/49124Y10T29/49147Y10T29/49155
    • A method for manufacturing a flexible circuit electrode array, comprising: a) depositing a metal trace layer containing a base coating layer, a conducting layer and a top coating layer on said insulator polymer base layer; b) applying a layer of photoresist on said metal trace layer and patterning said metal trace layer and forming metal traces on said insulator polymer base layer; c) activating said insulator polymer base layer and depositing a top insulator polymer layer and forming one single insulating polymer layer with said base insulator polymer layer; d) applying a thin metal layer and a layer of photoresist on the surface of said insulator polymer layer and selective etching said insulator layer and said top coating layer to obtain at least one via; and e) filling said via with electrode material. A layer of polymer is laid down. A layer of metal is applied to the polymer and patterned to create electrodes and leads for those electrodes. A second layer of polymer is applied over the metal layer and patterned to leave openings for the electrodes, or openings are created later by means such as laser ablation. Hence the array and its supply cable are formed of a single body. Alternatively, multiple alternating layers of metal and polymer may be applied to obtain more metal traces within a given width.The method provides an excellent adhesion between the polymer base layer and the polymer top layer and insulation of the trace metals and electrodes.
    • 一种制造柔性电路电极阵列的方法,包括:a)在所述绝缘体聚合物基底层上沉积包含基底涂层,导电层和顶部涂层的金属迹线层; b)在所述金属迹线层上施加一层光致抗蚀剂,并图案化所述金属迹线层并在所述绝缘体聚合物基底层上形成金属迹线; c)激活所述绝缘体聚合物基层并沉积顶部绝缘体聚合物层并与所述基础绝缘体聚合物层形成单个绝缘聚合物层; d)在所述绝缘体聚合物层的表面上施加薄金属层和光致抗蚀剂层,并选择性地蚀刻所述绝缘体层和所述顶部涂层以获得至少一个通孔; 和e)用电极材料填充所述通孔。 放置一层聚合物。 将一层金属施加到聚合物上并图案化以产生用于那些电极的电极和引线。 将第二层聚合物施加在金属层上并图案化以留下电极的开口,或稍后通过诸如激光烧蚀的手段产生开口。 因此阵列及其供电电缆由单体形成。 或者,可以施加金属和聚合物的多个交替层以在给定宽度内获得更多的金属迹线。 该方法提供了聚合物基底层和聚合物顶层之间的极好的粘合性,并且痕迹金属和电极的绝缘性。