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    • 111. 发明授权
    • Apparatus and methods of testing and assembling bumped devices using an anisotropically conductive layer
    • 使用各向异性导电层测试和组装凸起装置的装置和方法
    • US06876089B2
    • 2005-04-05
    • US10338541
    • 2003-01-07
    • Salman AkramAlan G. WoodWarren M. Farnworth
    • Salman AkramAlan G. WoodWarren M. Farnworth
    • G01R1/04H01L21/60H01L23/13H01L23/48H01L23/498H05K3/32H01L23/52H01L29/40
    • H01L23/13G01R1/0466G01R1/0483H01L23/49827H01L2224/05571H01L2224/05573H01L2224/131H01L2224/16237H01L2224/8114H01L2924/00014H01L2924/01005H01L2924/01006H01L2924/01013H01L2924/01033H01L2924/01047H01L2924/01079H01L2924/01082H01L2924/014H01L2924/0781H01L2924/15174H05K3/325H05K3/326H01L2224/05599
    • The present invention is directed toward apparatus and methods of testing and assembling bumped die and bumped devices using an anisotropically conductive layer. In one embodiment, a semiconductor device comprises a bumped device having a plurality of conductive bumps formed thereon, a substrate having a plurality of contact pads distributed thereon and approximately aligned with the plurality of conductive bumps, and an anisotropically conductive layer disposed between and mechanically coupled to the bumped device and to the substrate. The anisotropically conductive layer electrically couples each of the conductive bumps with a corresponding one of the contact pads. In another embodiment, an apparatus for testing a bumped device having a plurality of conductive bumps includes a substrate having a plurality of contact pads distributed thereon and substantially alignable with the plurality of conductive bumps, and an anisotropically conductive layer disposed on the first surface and engageable with the plurality of conductive bumps to electrically couple each of the conductive bumps with a corresponding one of the contact pads. Alternately, the test apparatus may also include an alignment device or a bumped device handler. In another embodiment, a method of testing a bumped device includes engaging a plurality of contact pads with an anisotropically conductive layer, engaging the plurality of conductive bumps with the anisotropically conductive layer substantially opposite from and in approximate alignment with the plurality of contact pads, forming a plurality of conductive paths through the anisotropically conductive layer so that each of the conductive bumps is electrically coupled to one of the contact pads, and applying test signals through at least some of the contact pads and the conductive paths to at least some of the conductive bumps.
    • 本发明涉及使用各向异性导电层测试和组装凸模和凸起装置的装置和方法。 在一个实施例中,半导体器件包括具有形成在其上的多个导电凸起的凸起器件,衬底,其上分布有多个接触焊盘并且与多个导电凸块大致对准,并且各向异性导电层设置在机械耦合 到凸起的装置和衬底。 各向异性导电层将每个导电凸块与对应的一个接触垫电耦合。 在另一个实施例中,一种用于测试具有多个导电凸块的凸起器件的设备包括:衬底,其具有分布在其上的多个接触焊盘并且可与多个导电凸块基本对准,以及设置在第一表面上并可接合的各向异性导电层 其中多个导电凸块将每个导电凸块与相应的一个接触垫电耦合。 或者,测试装置还可以包括对准装置或凸起的装置处理器。 在另一个实施例中,一种测试凸起装置的方法包括:将多个接触垫与各向异性导电层接合,使多个导电凸块与多个接触垫基本上相对并与其大致对准的各向异性导电层接合,形成 通过各向异性导电层的多个导电路径,使得每个导电凸块电耦合到一个接触焊盘,以及将测试信号通过至少一些接触焊盘和导电路径施加到至少一些导电 颠簸
    • 118. 发明授权
    • Fabricating an interconnect for testing unpackaged semiconductor dice
having raised bond pads
    • 制造用于测试未包装的半导体晶片的互连件,其具有凸起的焊盘
    • US5592736A
    • 1997-01-14
    • US369067
    • 1995-01-05
    • Salman AkramWarren M. FarnworthAlan G. Wood
    • Salman AkramWarren M. FarnworthAlan G. Wood
    • H05K1/03H05K3/32H05K3/40H05K3/00
    • H05K3/4007H01L2224/0401H01L2224/05557H01L2224/81191H01L2924/10253H05K1/0306H05K2201/0367H05K2201/0373H05K2201/09045H05K3/325Y10T29/49146
    • A method for testing unpackaged semiconductor dice having raised contact locations (e.g., bumped bond pads) and a method for forming an interconnect suitable for testing this type of dice are provided. The interconnect includes a substrate having contact members comprising an array of sharpened elongated projections. The sharpened projections are formed by etching (or by growing and removing an oxide) through exposed areas of a mask. A conductive layer is formed on the sharpened projections and is in electrical communication with conductive traces formed on the substrate. The conductive layer can be formed as a layer of metal, as a stack of metals including a barrier metal, as a silicide, or as a layer of polysilicon. For testing an unpackaged die, the interconnect and die are placed in a temporary carrier and biased together. The sharpened projections are adapted to penetrate the contact location on the die to a limited penetration depth to establish an ohmic connection while minimizing damage to the contact location.
    • 提供了一种用于测试具有凸起的接触位置(例如,凸起的接合焊盘)的未封装半导体裸片的方法和用于形成适于测试这种类型的骰子的互连的方法。 互连包括具有包括锐化的细长突起阵列的接触构件的衬底。 通过掩模的暴露区域的蚀刻(或通过生长和去除氧化物)形成锐化的突起。 导电层形成在锐化的突起上并与形成在衬底上的导电迹线电连通。 导电层可以形成为金属层,作为包括阻挡金属的金属叠层,作为硅化物,或者形成为多晶硅层。 为了测试未封装的裸片,将互连和裸片放置在临时载体中并偏置在一起。 尖锐的突起适于穿透模具上的接触位置到有限的穿透深度,以建立欧姆连接,同时最小化对接触位置的损害。
    • 119. 发明授权
    • Method for fabricating a self limiting silicon based interconnect for
testing bare semiconductor dice
    • 制造用于测试裸半导体晶片的自限硅基互连的方法
    • US5483741A
    • 1996-01-16
    • US335267
    • 1994-11-07
    • Salman AkramWarren M. FarnworthAlan G. Wood
    • Salman AkramWarren M. FarnworthAlan G. Wood
    • G01R1/06B81C1/00G01R1/067G01R1/073H01L21/66H05K1/03H05K3/32H05K3/02
    • G01R1/06738G01R1/07314H01L2224/13019H05K1/0306H05K2201/0367H05K2201/0373H05K2201/09045H05K3/325Y10T29/49155Y10T29/49453
    • A method for forming a self-limiting, silicon based interconnect for making temporary electrical contact with bond pads on a semiconductor die is provided. The interconnect includes a silicon substrate having an array of contact members adapted to contact the bond pads on the die for test purposes (e.g., burn-in testing). The interconnect is fabricated by: forming the contact members on the substrate; forming a conductive layer on the tip of the contact members; and then forming conductive traces to the conductive layer. The conductive layer is formed by depositing a silicon containing layer (e.g., polysilicon, amorphous silicon) and a metal layer (e.g., titanium, tungsten, platinum) on the substrate and contact members. These layers are reacted to form a silicide. The unreacted metal and silicon containing layer are then etched selective to the conductive layer which remains on the tip of the contact members. Conductive traces are then formed in contact with the conductive layer using a suitable metallization process. Bond wires are attached to the conductive traces and may be attached to external test circuitry. Alternately, another conductive path such as external contacts (e.g., slide contacts) may provide a conductive path between the conductive traces and external circuitry. The conductive layer, conductive traces and bond wires provide a low resistivity conductive path from the tips of the contact members to external test circuitry.
    • 提供一种用于形成用于与半导体管芯上的接合焊盘暂时电接触的自限制硅基互连的方法。 互连包括具有适于接触芯片上的接合焊盘的接触部件阵列的硅基板用于测试目的(例如,老化测试)。 互连通过以下方式制造:在基板上形成接触构件; 在所述接触构件的尖端上形成导电层; 然后在导电层上形成导电迹线。 导电层通过在衬底和接触构件上沉积含硅层(例如,多晶硅,非晶硅)和金属层(例如,钛,钨,铂)形成。 使这些层反应形成硅化物。 然后将未反应的含金属和硅的层选择性地蚀刻到保留在接触构件的尖端上的导电层。 然后使用合适的金属化工艺将导电迹线形成为与导电层接触。 接合线连接到导电迹线,并且可以附接到外部测试电路。 或者,诸如外部触点(例如,滑动触点)的另一导电路径可以在导电迹线和外部电路之间提供导电路径。 导电层,导电迹线和接合线提供从接触构件的尖端到外部测试电路的低电阻率导电路径。
    • 120. 发明授权
    • Method of forming vias in semiconductor substrates and resulting structures
    • 在半导体衬底和结构中形成通孔的方法
    • US08786097B2
    • 2014-07-22
    • US12955359
    • 2010-11-29
    • Charles M. WatkinsKyle K. KirbyAlan G. WoodSalman AkramWarren M. Farnworth
    • Charles M. WatkinsKyle K. KirbyAlan G. WoodSalman AkramWarren M. Farnworth
    • H01L23/48H01L21/768
    • H01L21/76898
    • Methods for forming through vias in a semiconductor substrate and resulting structures are disclosed. In one embodiment, a through via may be formed by forming a partial via from an active surface through a conductive element thereon and a portion of the substrate underlying the conductive element. The through via may then be completed by laser ablation or drilling from a back surface. In another embodiment, a partial via may be formed by laser ablation or drilling from the back surface of a substrate to a predetermined distance therein. The through via may be completed from the active surface by forming a partial via extending through the conductive element and the underlying substrate to intersect the laser-drilled partial via. In another embodiment, a partial via may first be formed by laser ablation or drilling from the back surface of the substrate followed by dry etching to complete the through via.
    • 公开了在半导体衬底中形成贯通孔的方法和所得到的结构。 在一个实施例中,可以通过从活性表面通过其上的导电元件和导电元件下面的基底的一部分形成部分通孔来形成通孔。 然后可以通过从后表面的激光烧蚀或钻孔来完成通孔。 在另一个实施例中,部分通孔可以通过激光烧蚀或从衬底的背面钻孔到其中的预定距离来形成。 通孔可以通过形成延伸通过导电元件和下面的衬底以与激光钻孔的部分通孔相交的部分通孔从活性表面完成。 在另一个实施例中,可以首先通过激光烧蚀或从衬底的背面进行钻孔形成部分通孔,然后通过干蚀刻来完成通孔。