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    • 93. 发明授权
    • Method of fabricating micro-electromechanical switches on CMOS compatible substrates
    • 在CMOS兼容基板上制造微机电开关的方法
    • US06798029B2
    • 2004-09-28
    • US10434999
    • 2003-05-09
    • Richard P. VolantJohn C. BissonDonna R. CoteTimothy J. DaltonRobert A. GrovesKevin S. PetrarcaKenneth J. SteinSeshadri Subbanna
    • Richard P. VolantJohn C. BissonDonna R. CoteTimothy J. DaltonRobert A. GrovesKevin S. PetrarcaKenneth J. SteinSeshadri Subbanna
    • H01L2982
    • H01H59/0009H01H2059/0018H01H2059/0072
    • A method of fabricating micro-electromechanical switches (MEMS) integrated with conventional semiconductor interconnect levels, using compatible processes and materials is described. The method is based upon fabricating a capacitive switch that is easily modified to produce various configurations for contact switching and any number of metal-dielectric-metal switches. The process starts with a copper damascene interconnect layer, made of metal conductors inlaid in a dielectric. All or portions of the copper interconnects are recessed to a degree sufficient to provide a capacitive air gap when the switch is in the closed state, as well as provide space for a protective layer of, e.g., Ta/TaN. The metal structures defined within the area specified for the switch act as actuator electrodes to pull down the movable beam and provide one or more paths for the switched signal to traverse. The advantage of an air gap is that air is not subject to charge storage or trapping that can cause reliability and voltage drift problems. Instead of recessing the electrodes to provide a gap, one may just add dielectric on or around the electrode. The next layer is another dielectric layer which is deposited to the desired thickness of the gap formed between the lower electrodes and the moveable beam that forms the switching device. Vias are fabricated through this dielectric to provide connections between the metal interconnect layer and the next metal layer which will also contain the switchable beam. The via layer is then patterned and etched to provide a cavity area which contains the lower activation electrodes as well as the signal paths. The cavity is then back-filled with a sacrificial release material. This release material is then planarized with the top of the dielectric, thereby providing a planar surface upon which the beam layer is constructed.
    • 描述了使用兼容工艺和材料制造与常规半导体互连级别集成的微机电开关(MEMS)的方法。 该方法基于制造容易修改以产生用于接触切换和任何数量的金属 - 介电金属开关的各种配置的电容开关。 该过程开始于铜镶嵌互连层,由金属导体嵌入电介质中。 铜互连的全部或部分凹陷到足以在开关处于闭合状态时提供电容气隙的程度,并为例如Ta / TaN的保护层提供空间。 在为开关指定的区域内限定的金属结构用作致动器电极以下拉可移动光束并且提供一个或多个路径用于开关信号横越。 气隙的优点是空气不会受到可能导致可靠性和电压漂移问题的电荷储存或捕集。 代替使电极凹陷以提供间隙,可以仅在电极上或周围添加电介质。 下一层是另一介质层,其被沉积到形成在下电极和形成开关器件的可移动梁之间的间隙的期望厚度上。 通过该电介质制造通孔以提供金属互连层和还包含可切换光束的下一个金属层之间的连接。 然后对通孔层进行图案化和蚀刻以提供包含下部激活电极以及信号路径的空腔区域。 然后用牺牲脱模材料填充空腔。 然后将该释放材料与电介质的顶部平坦化,由此提供构造波束层的平坦表面。
    • 96. 发明授权
    • Addition of ballast hydrocarbon gas to doped polysilicon etch masked by resist
    • 添加压敏烃气体到由抗蚀剂掩蔽的掺杂多晶硅蚀刻
    • US08198103B2
    • 2012-06-12
    • US12170634
    • 2008-07-10
    • Timothy J. DaltonWesley C. NatzlePaul W. PastelRichard S. WiseHongwen YanYing Zhang
    • Timothy J. DaltonWesley C. NatzlePaul W. PastelRichard S. WiseHongwen YanYing Zhang
    • H01L21/302
    • H01L21/32139H01L21/32137Y10S438/909
    • A chemical composition and method for providing uniform and consistent etching of gate stacks on a semiconductor wafer, whereby the composition includes an etchant and an added ballast gas added. The gate stacks are formed using this combined etchant and ballast gas composition. The ballast gas may either be similar to, or the equivalent of, a gaseous byproduct generated within the processing chamber. The ballast gas is added in either an overload amount, or in an amount sufficient to compensate for varying pattern factor changes across the water. This etchant and added ballast gas form a substantially homogeneous etchant across the entire wafer, thereby accommodating for or compensating for these pattern factor differences. When etching the wafer using this homogeneous etchant, a passivation layer is formed on exposed wafer surfaces. The passivation layer protects the lateral sidewalls of the gate stacks during etch to result in straighter gate stacks.
    • 一种用于在半导体晶片上提供均匀且一致的栅叠层蚀刻的化学组成和方法,由此所述组合物包括添加的蚀刻剂和添加的压载气体。 使用这种组合的蚀刻剂和压载气组合物形成栅堆叠。 压载气体可以类似于或等同于在处理室内产生的气态副产物。 压载气体以过载量或足以补偿横跨水的变化因子变化的量加入。 这种蚀刻剂和添加的压载气体在整个晶片上形成基本均匀的蚀刻剂,从而适应或补偿这些图案因子差异。 当使用这种均匀的蚀刻剂蚀刻晶片时,在暴露的晶片表面上形成钝化层。 钝化层在蚀刻期间保护栅极堆叠的侧壁以产生更直的栅叠层。