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1. 发明授权

US5860690A Visor and method of manufacturing 失效
标题翻译：遮阳板和制造方法
公开(公告)号：US5860690A
公开(公告)日：1999-01-19
申请号：US976390
申请日：1997-11-21
申请人： Thomas J. Dellinger , Brian L. Erickson , Paul T. Vanderkuyl , Patrick W. Binish
发明人： Thomas J. Dellinger , Brian L. Erickson , Paul T. Vanderkuyl , Patrick W. Binish
IPC分类号： B60J3/02 , B60J3/00
CPC分类号： B60J3/0278 , B60J3/0282
摘要： A visor, according to one embodiment, comprises a closed-cell, semi-rigid urethane foam material thermoformed from sheets into a visor core construction with a reinforced backbone mounted along an edge thereof for mounting the visor to a vehicle. The visor is upholstered utilizing an adhesive and scrim laminate and is formed by heating, pressing and cutting to assure the outer upholstery material adheres smoothly to the visor core and provides a trim edge in appearance. According to another embodiment of the invention, a blend of kenaf fibers are employed as the core material, which is laminated with upholstery material as in the first embodiment to complete the visor construction. In yet another embodiment of the invention, a butterfly-type core construction is made of high density kenaf blend and upholstered in a manner employed for other butterfly visor core constructions.
摘要翻译：根据一个实施例，遮阳板包括从片材热成型为面板芯构造的闭孔半刚性聚氨酯泡沫材料，其具有沿其边缘安装的加强骨架，用于将遮阳板安装到车辆上。使用粘合剂和稀松布层压板对遮阳板进行装饰，并通过加热，压制和切割形成，以确保外部装饰材料平滑地粘附在面罩芯上，并在外观上提供修剪边缘。根据本发明的另一个实施方案，使用红麻纤维的混合物作为芯材，其与第一实施方案中的内饰材料层压以完成遮阳板结构。在本发明的另一个实施方案中，蝴蝶型芯结构由高密度亚麻混合物制成，并以用于其它蝶形遮阳板芯结构的方式软垫。

2. 发明授权

US5716092A Visor and method of manufacturing 失效
公开(公告)号：US5716092A
公开(公告)日：1998-02-10
申请号：US661819
申请日：1996-06-11
申请人： Thomas J. Dellinger , Brian L. Erickson , Paul T. VanderKuyl , Patrick W. Binish
发明人： Thomas J. Dellinger , Brian L. Erickson , Paul T. VanderKuyl , Patrick W. Binish
IPC分类号： B60J3/02 , B60J3/00
CPC分类号： B60J3/0278 , B60J3/0282
摘要： A visor, according to one embodiment, comprises a closed-cell, semi-rigid urethane foam material thermoformed from sheets into a visor core construction with a reinforced backbone mounted along an edge thereof for mounting the visor to a vehicle. The visor is upholstered utilizing an adhesive and scrim laminate and is formed by heating, pressing and cutting to assure the outer upholstery material adheres smoothly to the visor core and provides a trim edge in appearance. According to another embodiment of the invention, a blend of kenaf fibers are employed as the core material, which is laminated with upholstery material as in the first embodiment to complete the visor construction. In yet another embodiment of the invention, a butterfly-type core construction is made of high density kenaf blend and upholstered in a manner employed for other butterfly visor core constructions.

3. 发明授权

US5695237A Visor and method of manufacture 失效
标题翻译：遮阳板和制造方法
公开(公告)号：US5695237A
公开(公告)日：1997-12-09
申请号：US631569
申请日：1996-04-12
申请人： Brian L. Erickson , Patrick W. Binish , Kermit M. Anderson
发明人： Brian L. Erickson , Patrick W. Binish , Kermit M. Anderson
IPC分类号： B60J3/02 , B60J3/00
CPC分类号： B60J3/0282
摘要： A visor comprises a fiberboard butterfly-shaped core having a first or inner surface coated with a co-adhesive and has its opposite surface covered with a suitable upholstery material having an edge which extends over the periphery of the butterfly core. The core is folded over a pivot rod and torque control such that the facing adhesive surfaces adhesively engage one another to complete the visor construction. The methods of manufacturing the visor includes the steps of applying a co-adhesive to sheets of fiberboard and cutting the sheets into the butterfly shape of a desired visor configuration. The individual butterfly sheets are stacked on one another with the adhesive layers facing in the same direction, such that the adjacent butterfly cores do not adhere to one another. Subsequently, the single core members are placed on butterfly-shaped upholstery having a slightly larger dimension than that of the core. The upholstery edges are folded over the edges of the core, and a pivot rod and torque control member is positioned near the fold line of the butterfly core which defines the upper edge of the visor when completed. The halves of the butterfly core are folded and pressed together to complete the visor construction.
摘要翻译：遮阳板包括具有涂覆有共粘合剂的第一或内表面的纤维板蝴蝶形芯，并且其相对表面被合适的装饰材料覆盖，该材料具有在蝴蝶芯的周边上延伸的边缘。芯部折叠在枢轴杆和转矩控制上，使得面对的粘合剂表面粘合地彼此接合以完成遮阳板结构。制造遮阳板的方法包括以下步骤：将共粘合剂施加到纤维板片上，并将片材切割成所需遮阳板构型的蝴蝶形状。单个蝴蝶片彼此堆叠，粘合剂层面向相同的方向，使得相邻的蝴蝶芯彼此不粘附。随后，将单个芯构件放置在具有比芯的尺寸略大的蝶形装饰物上。装饰边缘折叠在芯的边缘上，并且枢轴杆和扭矩控制构件定位在蝴蝶芯的折叠线附近，其在完成时限定遮阳板的上边缘。蝴蝶芯的一半被折叠并压在一起以完成遮阳板结构。

4. 发明授权

US5823611A Headliner with integral impact absorption panels 失效
公开(公告)号：US5823611A
公开(公告)日：1998-10-20
申请号：US529366
申请日：1995-09-18
申请人： Jeffrey A. Daniel , Brian L. Erickson
发明人： Jeffrey A. Daniel , Brian L. Erickson
IPC分类号： B60R13/02 , B60R21/04
CPC分类号： B60R13/0225 , B60R21/04 , B60R2021/0442
摘要： A headliner includes one or more integrally formed flaps extending from an edge of the headliner and integrally hinged to the edge of the headliner to fold over the top of the headliner and be concealed in the area between the headliner and vehicle sheet metal roof. In one embodiment of the invention, the panel defining flaps are formed of a pleated headliner material to provide a crushable impact absorption material. In another embodiment of the invention where higher density headliner material is employed, the flaps are compressed headliner material to provide a relatively thin, high density impact absorption padding.

5. 发明授权

US5981611A Thermoformable foam with infrared receptors 失效
标题翻译：具有红外线受体的热成型泡沫
公开(公告)号：US5981611A
公开(公告)日：1999-11-09
申请号：US976996
申请日：1997-11-24
申请人： Brian L. Erickson
发明人： Brian L. Erickson
IPC分类号： B29C44/34 , B29C44/56 , C08J9/00
CPC分类号： C08J9/0066 , B29C44/3415 , B29C44/5636 , C08J2375/04 , Y10S521/92 , Y10T428/249986
摘要： A plastic sheet capable of being shaped by a cold room temperature tool, said sheet being a semi-rigid thermoformable plastic foam doped with carbon black having a concentration within a range of 0.0000081 to 0.0081% by weight of the foam. And a method of forming a product from such sheet by heating it to its thermoforming temperature range by infrared (IR) heat and placing and compressing the sheet between mold parts of a cold tool, the IR heat preferably being generated by quartz lamp electric heaters.
摘要翻译：一种能够通过冷室温工具成形的塑料片，所述片是掺有碳黑的半刚性可热成形塑料泡沫，其浓度在泡沫体重量的0.0000081至0.0081％的范围内。以及通过红外（IR）加热将其加热到其热成型温度范围并将片材放置和压缩在冷工具的模具部件之间的IR热量优选由石英灯电加热器产生的方法。

6. 发明授权

US5833304A Headliner with integral impact absorption panels 失效
标题翻译：带集成冲击吸收面板的顶篷
公开(公告)号：US5833304A
公开(公告)日：1998-11-10
申请号：US899218
申请日：1997-07-23
申请人： Jeffrey A. Daniel , Brian L. Erickson
发明人： Jeffrey A. Daniel , Brian L. Erickson
IPC分类号： B60R13/02 , B60R21/04
CPC分类号： B60R13/0225 , B60R21/04 , B60R2021/0442
摘要： A headliner includes one or more integrally formed flaps extending from an edge of the headliner and integrally hinged to the edge of the headliner to fold over the top of the headliner and be concealed in the area between the headliner and vehicle sheet metal roof. In one embodiment of the invention, the panel defining flaps are formed of a pleated headliner material to provide a crushable impact absorption material. In another embodiment of the invention where higher density headliner material is employed, the flaps are compressed headliner material to provide a relatively thin, high density impact absorption padding.
摘要翻译：顶篷包括一个或多个整体形成的翼片，其从顶篷的边缘延伸并且一体地铰接到顶篷的边缘，以折叠在顶篷的顶部上，并且隐藏在顶篷和车辆金属屋顶之间的区域中。在本发明的一个实施例中，限定翼片的面板由打褶的车顶衬里材料形成，以提供可压碎的冲击吸收材料。在采用更高密度的衬板材料的本发明的另一实施例中，挡板是压缩的衬板材料，以提供相对较薄的高密度冲击吸收衬垫。

7. 发明授权

US6113837A Method of forming products from thermoformable foam with infrared receptors 失效
标题翻译：用具有红外线受体的可热成型泡沫成型产品的方法
公开(公告)号：US6113837A
公开(公告)日：2000-09-05
申请号：US371881
申请日：1999-08-09
申请人： Brian L. Erickson
发明人： Brian L. Erickson
IPC分类号： B29C44/34 , B29C44/56 , C08J9/00 , B29C51/42
CPC分类号： C08J9/0066 , B29C44/3415 , B29C44/5636 , C08J2375/04 , Y10S521/92
摘要： A plastic sheet capable of being shaped by a cold room temperature tool, said sheet being a semi-rigid thermoformable plastic foam doped with carbon black having a concentration within a range of 0.0000081 to 0.0081% by weight of the foam. And a method of forming a product from such sheet by heating it to its thermoforming temperature range by infrared (IR) heat and placing and compressing the sheet between mold parts of a cold tool, the IR heat preferably being generated by quartz lamp electric heaters.
摘要翻译：一种能够通过冷室温工具成形的塑料片，所述片是掺有碳黑的半刚性可热成形塑料泡沫，其浓度在泡沫体重量的0.0000081至0.0081％的范围内。以及通过红外（IR）加热将其加热到其热成型温度范围并将片材放置和压缩在冷工具的模具部件之间的IR热量优选由石英灯电加热器产生的方法。

8. 发明授权

US06368702B1 Rigid thermoformable foam for headliner application 失效
标题翻译：刚性可热成型泡沫用于头饰应用
公开(公告)号：US06368702B1
公开(公告)日：2002-04-09
申请号：US09240222
申请日：1999-01-29
申请人： Brian L. Erickson
发明人： Brian L. Erickson
IPC分类号： B32B2704
CPC分类号： B32B5/245 , B29C43/203 , B29C2043/3613 , B29K2105/04 , B29K2995/0091 , B29L2031/3011 , B29L2031/3041 , B29L2031/3044 , B32B5/18 , B32B5/26 , B32B27/40 , B32B2266/0278 , B32B2307/72 , B32B2605/00 , B60R13/0225 , B60R2013/0287 , Y10T428/249924 , Y10T428/249941 , Y10T428/24995
摘要： A thermoformable laminate including a rigid thermoplastic foam sheet and a fiber reinforcing layer adhered to each of two opposite faces of the rigid thermoplastic foam sheet is heated to the thermoforming softening temperature of the rigid thermoplastic foam sheet, and shaped and compressed to form a headliner having varying thicknesses, including a major portion of the headliner which is relatively thin and highly compressed, and at least one relatively thick, lightly compressed or non-compressed impact absorption area. The thermoformable laminate and method make it possible to form a headliner with integral impact absorption areas from a laminate of uniform thickness and density, using a single thermoforming operation.
摘要翻译：将刚性热塑性泡沫板和粘合到刚性热塑性泡沫板的两个相对表面中的每一个的纤维增强层的可热成型层压板加热到刚性热塑性泡沫板的热成型软化温度，并成形并压缩以形成顶盖，包括相对薄且高度压缩的顶篷的主要部分以及至少一个相对较厚，轻压缩或非压缩冲击吸收区域的厚度变化。可热成型层压板和方法可以使用单一的热成型操作从厚度均匀和密度均匀的层压板形成具有整体冲击吸收区域的顶篷。

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