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1. 发明授权

US07125586B2 Kinetic spray application of coatings onto covered materials 有权
标题翻译：涂料在覆盖材料上的动力喷雾应用
公开(公告)号：US07125586B2
公开(公告)日：2006-10-24
申请号：US10812861
申请日：2004-03-30
申请人： Thomas Hubert Van Steenkiste , Daniel William Gorkiewicz , John R. Smith , Martin Stier , George Albert Drew
发明人： Thomas Hubert Van Steenkiste , Daniel William Gorkiewicz , John R. Smith , Martin Stier , George Albert Drew
IPC分类号： B05D1/02
CPC分类号： H05K3/24 , C23C24/04 , H05K1/118 , H05K3/102 , H05K3/28 , H05K2203/1189 , H05K2203/1344
摘要： Disclosed is a process for applying a kinetic spray coating of powder particles onto a substrate covered in a plastic-type material without first removing the plastic-type material. In one use of the process a mask is used to enable a single kinetic spray pass to both remove the plastic covering and bind particles having average nominal diameters of from 60 to 250 microns to the underlying substrate. In another use of the process the particles have an average nominal diameter of from 250 to 1400 microns and the use of a mask is optional because the particles can penetrate the plastic material and bind directly to the substrate. The process finds special use in forming electrical connections or solderable pads anywhere along the length of a flexible circuit.
摘要翻译：公开了一种将粉末颗粒的动态喷雾涂层施加到覆盖在塑料型材料中的基材上而不首先去除塑料型材料的方法。在该方法的一个使用中，使用掩模使得能够进行单次动力学喷雾通过，以去除塑料覆盖物并将平均标称直径为60至250微米的颗粒结合到下面的基底。在该方法的另一用途中，颗粒的平均公称直径为250至1400微米，并且掩模的使用是任选的，因为颗粒可以穿透塑料材料并直接结合到基底。该过程特别用于在柔性电路的长度上的任何地方形成电连接或可焊垫。

2. 发明授权

US06872427B2 Method for producing electrical contacts using selective melting and a low pressure kinetic spray process 失效
标题翻译：使用选择性熔融和低压动力喷涂工艺生产电触点的方法
公开(公告)号：US06872427B2
公开(公告)日：2005-03-29
申请号：US10361207
申请日：2003-02-07
申请人： Thomas Hubert Van Steenkiste , Daniel William Gorkiewicz , George Albert Drew
发明人： Thomas Hubert Van Steenkiste , Daniel William Gorkiewicz , George Albert Drew
IPC分类号： B05B7/14 , B05B7/16 , C23C24/04 , B05D1/02
CPC分类号： C23C24/04 , B05B7/1486 , B05B7/1626
摘要： A new kinetic spray process is disclosed that enables the coating to withstand severe bending and stress without delamination. The method includes use of a low pressure kinetic spray supersonic nozzle having a throat located between a converging region and a diverging region. A main gas temperature is raised to from 1000 to 1300 degrees Fahrenheit and the coating particles are directly injected into the diverging region of the nozzle at a point after the throat. The particles are entrained in the flow of the gas and accelerated to a velocity sufficient to result in partial melting of the particles upon impact on a substrate positioned opposite the nozzle and adherence of the particles to the substrate. The coating also has a desirable shinny surface. The method finds special application in coating substrates for use in formation of electrical connections.
摘要翻译：公开了一种新的动力喷射方法，使得涂层能够承受严重的弯曲和应力而没有分层。该方法包括使用具有位于会聚区域和发散区域之间的喉部的低压动力喷雾超音速喷嘴。主要气体温度升高至1000至1300华氏度，并且涂层颗粒直接喷射到喷嘴的发散区域之后的喉咙处。颗粒被夹带在气体流中并加速至足以在撞击在与喷嘴相对定位的基底上并且颗粒粘附到基底上的部分熔化的速度。涂层还具有理想的光泽表面。该方法在用于形成电连接的涂布基材中发现特殊应用。

3. 发明授权

US07001671B2 Kinetic sprayed electrical contacts on conductive substrates 有权
公开(公告)号：US07001671B2
公开(公告)日：2006-02-21
申请号：US10676393
申请日：2003-10-01
申请人： Thomas Hubert Van Steenkiste , George Albert Drew , Daniel William Gorkiewicz , Bryan A. Gillispie
发明人： Thomas Hubert Van Steenkiste , George Albert Drew , Daniel William Gorkiewicz , Bryan A. Gillispie
IPC分类号： B32B15/02 , B32B15/04 , B32B15/20 , H01R13/03
CPC分类号： H01R13/03 , H01R4/58 , Y10T428/12063 , Y10T428/12104 , Y10T428/12486 , Y10T428/12708 , Y10T428/12736 , Y10T428/12903 , Y10T428/24851 , Y10T428/24917 , Y10T428/25
摘要： The present invention is directed to electrical contacts that comprise spaced electrically conductive particles embedded and bonded into the surface of conductors in which the particles have been kinetically sprayed onto the conductors with sufficient energy to form direct mechanical bonds between the particles and the conductors in a pre-selected location and particle number density that promotes high surface-to-surface contact and reduced contact resistance between the conductors.

4. 发明授权

US06685988B2 Kinetic sprayed electrical contacts on conductive substrates 失效
公开(公告)号：US06685988B2
公开(公告)日：2004-02-03
申请号：US09974243
申请日：2001-10-09
申请人： Thomas Hubert Van Steenkiste , George Albert Drew , Daniel William Gorkiewicz , Bryan A. Gillispie
发明人： Thomas Hubert Van Steenkiste , George Albert Drew , Daniel William Gorkiewicz , Bryan A. Gillispie
IPC分类号： B05D102
CPC分类号： H01R13/03 , H01R4/58 , Y10T428/12063 , Y10T428/12104 , Y10T428/12486 , Y10T428/12708 , Y10T428/12736 , Y10T428/12903 , Y10T428/24851 , Y10T428/24917 , Y10T428/25
摘要： The present invention is directed to electrical contacts that comprise spaced electrically conductive particles embedded and bonded into the surface of conductors in which the particles have been kinetically sprayed onto the conductors with sufficient energy to form direct mechanical bonds between the particles and the conductors in a pre-selected location and particle number density that promotes high surface-to-surface contact and reduced contact resistance between the conductors.

5. 发明授权

US06896933B2 Method of maintaining a non-obstructed interior opening in kinetic spray nozzles 失效
标题翻译：在动力学喷嘴中保持无阻塞的内部开口的方法
公开(公告)号：US06896933B2
公开(公告)日：2005-05-24
申请号：US10116927
申请日：2002-04-05
申请人： Thomas Hubert Van Steenkiste , John R. Smith , Daniel William Gorkiewicz , Alaa A. Elmoursi , Bryan A. Gillispie , Nilesh B. Patel
发明人： Thomas Hubert Van Steenkiste , John R. Smith , Daniel William Gorkiewicz , Alaa A. Elmoursi , Bryan A. Gillispie , Nilesh B. Patel
IPC分类号： B05B15/02 , C23C24/04 , B05D1/02
CPC分类号： C23C24/04 , B05B15/50
摘要： A method of maintaining a non-obstructed interior opening in a kinetic spray nozzle is disclosed. The method includes the steps of providing a mixture of particles including first particle population and a second particle population; entraining the mixture of particles into a flow of a gas at a temperature below the melt temperature of the particle populations; and directing the mixture of particles entrained in the flow of gas through a supersonic nozzle to accelerate the first particle population to a velocity sufficient to result in adherence of the first particle population on a substrate positioned opposite the nozzle. The operating conditions of the kinetic spray system are selected such that the second particle population is not accelerated to a velocity sufficient to result in adherence when it impacts the substrate. The inclusion of the second particle population maintains the supersonic nozzle in a non-obstructed condition and also enables one to raise the main gas operating temperature to a much higher level, thereby increasing the deposition efficiency of the first particle population.
摘要翻译：公开了一种在动力学喷嘴中保持未阻塞的内部开口的方法。该方法包括提供包括第一粒子群和第二粒子群的粒子的混合物的步骤; 在低于颗粒群的熔融温度的温度下将颗粒混合物引入气体流中; 并且将夹带在气流中的颗粒的混合物引导通过超音速喷嘴，以将第一颗粒群体加速到足以导致第一颗粒群在与喷嘴相对定位的基底上的粘附。选择动力喷雾系统的操作条件使得第二粒子群体不被加速到足以在其撞击基底时导致粘附的速度。包含第二颗粒群体将超音速喷嘴保持在非阻塞状态，并且还使得能够将主气体操作温度升高到更高的水平，从而提高第一颗粒群的沉积效率。

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