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    • 3. 发明专利
    • PRODUCTION OF SAND CORE
    • JPH06190502A
    • 1994-07-12
    • JP34844192
    • 1992-12-28
    • UBE INDUSTRIES
    • OKAMOTO HIDEMASAYAO SHIGERUKUNIMURA MASARUKAWANISHI KENJIIITANI HIDEYUKI
    • B22C1/22B22C3/00B22C9/10
    • PURPOSE:To prevent the penetration of molten metal by molding a sand core prototype by using sand, a furan resin and a hardener for curing the resin by heating, then by immersing the sand core prototype into a liquid org. compd. having a specific value or above of the surface tension with a coating material consisting of a medium aq. dispersion, etc. CONSTITUTION:The sand core prototype is molded by using the sand, the furan resin and the hardener for curing the resin by heating. This sand core prototype is treated with the liquid org. compd. having at least >=2.0mN/m service tension with the slurry coating material consisting of the medium aq. dispersion consisting essentially of powdery refractories. The sand core prototype treated with the liquid org. compd. is dried and the dried sand core prototype is treated with an inorg. salt. The sand core prototype treated with the inorg. salt is dried. This process for production consists of for coating the surface of the dried sand core prototype with the coating material and drying the sand core obtd. by the coating. As a result, the penetration of the molten metal into the sand core does not arise and the casting surfaces of the product after discharging the sand are smooth.
    • 4. 发明专利
    • PRODUCTION OF SAND CORE
    • JPH06190501A
    • 1994-07-12
    • JP34844092
    • 1992-12-28
    • UBE INDUSTRIES
    • OKAMOTO HIDEMASAYAO SHIGERUKUNIMURA MASARUKAWANISHI KENJIIITANI HIDEYUKI
    • B22C1/22B22C3/00B22C9/10
    • PURPOSE:To provide the sand core which sufficiently withstands a high-casting pressure at the time of casting by molding a sand core prototype by using sand, a furan resin and a hardener for curing the resin by heating, then by subjecting the sand core prototype to a treatment with a liquid org. compd. having a specific value or above of the surface tension with a coating material consisting of a medium dispersion, etc. CONSTITUTION:The sand core prototype is molded by using the sand, the furan resin and the hardener for curing the resin by heating. This sand core prototype is treated with the liquid org. compd. having at least >=2.0mN/m surface tension with the slurry coating material consisting of the medium aq. dispersion consisting essentially of powdery refractories. This process for production consists of stages for drying the treated sand core prototype, treating the dried sand core prototype with an alkali, drying the treated sand core prototype, coating the surface of the dried sand core prototype with the coating material and drying the sand core obtd. by the coating. As a result, the penetration of molten metal into the sand core does not arise and the sand does not remain at the casting surfaces. The smooth surfaces are thus obtd.
    • 5. 发明专利
    • PRODUCTION OF SAND CORE
    • JPH06142832A
    • 1994-05-24
    • JP30391092
    • 1992-11-13
    • UBE INDUSTRIES
    • OKAMOTO HIDEMASAYAO SHIGERUKUNIMURA MASARUKAWANISHI KENJIIITANI HIDEYUKI
    • B22C1/22B22C3/00B22C9/10B22D17/22
    • PURPOSE:To produce the sand core prototype with which the working environment is good and which is used for high-pressure casting by forming a core of core sand mixed with a furan resin hardener and coating the core with a coating material consisting essentially of powdery refractories. CONSTITUTION:The furan resin, the hardener for thermal curing of the resin and a liquid org. compd. are first compd. with the core sand constituting sand core aggregate at 0.05 to 0.5 pts.wt. per 100 pts. sand. The sand core prototype having a prescribed shape is molded by using such sand and is heated to prescribed strength. The sand core prototype is then coated. The coating material consists essentially of fine powder silica and fine powder alumina which are added with a small amt. of colloidal silica and is made into a slurry of about 50 to 90wt.% solid content. The sand core prototype compounded with the liquid org. compd. having at least >=2.0mN/m interfacial tension with this coating material is immersed for several seconds in the coating material and then dried by heating. The sand core which has the sufficiently large thickness of the coating and withstands high-pressure casting is obtd.
    • 8. 发明专利
    • JPH05285590A
    • 1993-11-02
    • JP13746092
    • 1992-04-14
    • UBE INDUSTRIES
    • OKAMOTO HIDEMASAKUNIMURA MASARUIITANI HIDEYUKIKOYA MORIE
    • B22C13/08B22C1/22B22C3/00B22C9/10
    • PURPOSE:To provide the sand core which withstands a high casting pressure at the time of casting by coating the surface of a sand core prototype with a slurry-like coating material consisting of a neutral water dispersion essentially consisting of powdery refractories. CONSTITUTION:The sand core prototype contg. an inorg. salt is molded by compounding the inorg. salt or into resin coated sand coated with a synthetic resin of a carbolic acid and curing the mixture by heating. The surface of the sand core prototype is coated with the slurry-like coating material consisting of the neutral water dispersion essentially consisting of the powdery refractories. The coating material is instantaneously flocculated by the inorg. salt existing near the surface of the sand core prototype, by which the surface is thickly coated without penetrating of the coating material deep into the inside. This coating is dried to form the coating layer having a uniform thickness. The failure of the sand core by a molten metal and the infiltration of the molten metal into the sand core are obviated even under a high pressure such as in high-pressure die casting.