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1. 发明专利

JPS6164577A Steering wheel and production thereof 失效
标题翻译：转向轮及其生产
公开(公告)号：JPS6164577A
公开(公告)日：1986-04-02
申请号：JP18522884
申请日：1984-09-04
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： AOKI TOSHIO , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29C70/16 , B29C70/52 , B29D99/00 , B29K105/06 , B29L31/46 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To facilitate the fitting of a variety of parts onto a spoke part by making the optimum shape and section of the spoke part. CONSTITUTION:A steering wheel core-body is formed by winding a prescribed amount of high-tension continuous glass fiber impregnated with unsaturated polyester resin onto a taking-up jig. Then, said core body is taken-out from the taking-up fig, and transferred onto a steering-wheel shaping mold, and heated and pressed, and a steering wheel 1 can be obtained. The continuous long fiber for reinforcing a spoke part 4 is formed so as not to form a bent part at the contact edge with the boss part, and further the section in the radial direction of the spoke part 4 is formed into a form having a convex part projecting outside form the center.
摘要翻译：目的：通过制作辐条部分的最佳形状和部分，便于将各种部件装配到辐条部分上。构成：通过将规定量的浸渍有不饱和聚酯树脂的高张力连续玻璃纤维卷绕到卷取夹具上而形成方向盘芯体。然后，将所述芯体从卷取图中取出，转移到方向盘成形模上，进行加热加压，得到方向盘1。用于加强轮辐部分4的连续长纤维形成为在与凸起部分的接触边缘处不形成弯曲部分，并且进一步将轮辐部分4的径向部分形成为具有凸起突出外部的部分形成中心。

2. 发明专利

JPS6164575A Steering wheel and preparation thereof 失效
标题翻译：转向轮及其制备
公开(公告)号：JPS6164575A
公开(公告)日：1986-04-02
申请号：JP18522684
申请日：1984-09-04
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： TERADA MAKI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , AOKI TOSHIO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29C70/16 , B29D99/00 , B29K105/06 , B29L31/46 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To improve durability and increase safety by preventing the formation of a bent part at the contact edge with the continuous long-fiber boss part for reinforcing the spoke part of a steering wheel. CONSTITUTION:The core body of a steering wheel which consists of a rim part, spoke part, and a boss part is formed by winding a prescribed amount of high-tension glass fiber impregnated with unsaturated polyester resin. Then, said core body is taken-out from a taking-up jig, and a steering wheel is transferred onto a shaping mold, and heated and pressed at a prescribed temperature and under a pressure, and a steering wheel 1 can be obtained. The spoke part 4 for connecting the rim part 2 and the boss part 3 is formed by nipping the spoke part 4 by using the upper and lower shaping molds 5 having a bent nearly semicircular groove and applying pressure is the direction of arrow.
摘要翻译：目的：通过防止在与连续的长纤维凸起部分的接触边缘处形成弯曲部分以增强方向盘的轮辐部分来提高耐久性和增加安全性。构成：通过卷绕规定量的浸渍有不饱和聚酯树脂的高张力玻璃纤维，形成由轮缘部分，轮辐部分和凸起部分组成的方向盘的芯体。然后，将所述芯体从卷取夹具取出，将转向盘转移到成形模具上，在规定的温度和压力下进行加热加压，得到方向盘1。用于连接边缘部分2和凸起部分3的辐条部分4通过使用具有弯曲的近似半圆形的凹槽的上下成形模具5夹住辐条部分4而形成，并且施加压力是箭头的方向。

3. 发明专利

JPS61164820A APPARATUS FOR WINDING FILAMENT 失效
公开(公告)号：JPS61164820A
公开(公告)日：1986-07-25
申请号：JP716985
申请日：1985-01-18
申请人： TOYODA BOSHOKU KK , TOYOTA MOTOR CORP
发明人： NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO , SATO SHOJI
IPC分类号： B62D1/04 , B29C70/06 , B29C70/16 , B29K105/10 , B29L31/00
摘要： PURPOSE:To make it possible to wind continuously and precisely a continuous bundle of fibers impregnated with a resin even onto a looped mold, a branch section of a mold, or the like, by providing a mechanism for rotating a winding ring having a cutout circumferential part and a fiber supply tank. CONSTITUTION:A base arm 2, a winding ring 3 and a resin-impregnated fiber supply tank 4 are provided, and the forward end section of the base arm 2 has three pairs of opposed rollers 5... with the rollers being arranged into a form of an arc and being journaled. The winding ring 3 is I-shaped in cross section, and is rotatably supported by the base arm 2 via the rollers 5... and part of the winding ring 3 is formed with a cutout circumferential section 6. The fiber supply tank 4 is mounted to the inside of the winding ring 3 and contains a bundle 8 of continuous fibers such as carbon fibers or glass fibers impregnated with epoxy resin or the like in such a manner that the bundle 8 can be lead out from the tank 4. Further, a fiber bundle winding mechanism including a motor, etc. is provided to rotate the winding ring 3 in the direction of (X), so that the fiber bundle 8 can be wound onto a mold 9 continuously.

4. 发明专利

JPS6189834A Manufacture of fiber reinforced plastic steering wheel core material 失效
标题翻译：纤维增强塑料转向轮芯材的制造
公开(公告)号：JPS6189834A
公开(公告)日：1986-05-08
申请号：JP21232984
申请日：1984-10-09
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C53/56 , B29C70/06 , B29C70/16 , B29D99/00 , B29K105/08 , B29L31/30 , B62D1/04 , B29D31/00 , B29C67/14
CPC分类号： B62D1/04 , B29C53/564 , B29L2031/3047
摘要： PURPOSE:To enable to obtain a steering wheel core material with sufficient torsional rigidity by a method wherein the rotating shaft of a take up unit is directed in nearly the same direction as the direction, in which fiber bundle is supplied. CONSTITUTION:In order to form a steering wheel core material, the spoke parts 8 are formed by winding resin-impregnated fiber bundle 5 from one notched part 7 of a take-up jig 1 to a boss piece 4 while laminating a ring part 6. At that time, before winding the bundle to the boss piece, a rotating shaft 3 is turned by 90 deg. so as to direct the rotating shaft 3 in the same direction as the direction, in which the fiber bundle 5 is supplied in order to twist the fiber bundle 5. After the fiber bundle 5 is twisted in the above-mentioned manners, the rotating shaft 3 is again returned to its original direction to form the spoke part 8. By repeating the operation as mentioned above, the steering wheel core material made of fiber bundle, to the spoke part of which twisting is applied, is laminated.
摘要翻译：目的：为了获得具有足够的扭转刚度的方向盘芯材料，其方法是将卷取单元的旋转轴沿着与供给纤维束的方向大致相同的方向。构成：为了形成方向盘芯材料，轮辐部件8通过将树脂浸渍的纤维束5从卷取夹具1的一个切口部分7卷绕到凸台件4上而形成，同时层压环形部分6。此时，在将束卷绕到凸台部件之前，旋转轴3转动90度。以使旋转轴3沿着与供给纤维束5的方向相同的方向引导以使纤维束5扭曲。在纤维束5以上述方式扭曲之后，旋转轴 3再次返回到其原始方向以形成轮辐部分8.通过重复上述操作，将由纤维束制成的方向盘芯材，其施加扭转的轮辐部分层压。

5. 发明专利

JPS6172527A Manufacture of fiber reinforced resin structure 失效
标题翻译：纤维增强树脂结构的制造
公开(公告)号：JPS6172527A
公开(公告)日：1986-04-14
申请号：JP19554584
申请日：1984-09-18
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/16 , B29C70/06 , B29K105/08
摘要： PURPOSE: To obtain the titled structure without plate ends, by making plate ends of a material that can be dissolved by a solvent or melted or broken, for example, by heating such as rock salt, molding a fiber reinforced resin structure, and removing the plate ends.
CONSTITUTION: Plate ends 1 made of a material that can be dissolved with water or a solvent, melted by heating or broken by light are put in recesses 4 of a support jig 2 to be arranged in a non-linear manner. A resin impregnated fiber bundle is put over the plate ends 1 with the bundle through notches 3 in the plate ends, and after hardening the bundle, the plate ends 1 are removed, so that a zigzag three-dimensional structure 5 is molded.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：为了获得没有板端的标题结构，通过例如通过诸如岩盐的加热使可溶解的溶剂或熔融或破裂的材料的板端部成型，将纤维增强树脂结构，板端。构成：将由可以用水或溶剂溶解的材料制成的板端1放置在支撑夹具2的凹部4中，以非线性的方式布置。将树脂浸渍的纤维束通过板端部的切口3放置在板端1上，并且在硬化束之后，移除板端1，从而模制Z字形立体结构5。

6. 发明专利

JPS6164578A Steering wheel and production thereof 失效
标题翻译：转向轮及其生产
公开(公告)号：JPS6164578A
公开(公告)日：1986-04-02
申请号：JP18522984
申请日：1984-09-04
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： KONDO KATSUMI , TSUCHIYA YASUHIRO , YAMAZAWA YASUSHI , TERADA MAKI , AOKI TOSHIO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29C70/16 , B29D99/00 , B29K105/06 , B29K105/08 , B29L31/46 , B62D1/04
CPC分类号： B62D1/04
摘要： PURPOSE:To improve torsion strength and rigidity by forming a reinforced body of a steering wheel by caulking the resin-impregnated fiber bundle by a caulking tool of a collar ring and squeezing the fiber bundle to form the fiber bundle having a circular section and heating and hardening the fiber bundle. CONSTITUTION:The raw yarn made of glass fiber is impregnated with epoxy- resin liquid and taken-up onto a taking-up jig. Through the repetition of the above-described taking-up in several times, a reinforced body 2 in the connection of a spoke part 3, ring part 8, and a subring part 9 is formed. Collar rings 10 made of aluminium are installed at the both edges of the spoke part 3, and the fiber bundles of the spoke part 3 are gathered by caulking or squeezing so that the circular section is obtained. The above-described fiber bundle is formed into the reinforced body 2 through heating treatment. Said reinforced body 2 is covered with urethane resin to form a steering wheel.
摘要翻译：目的：通过使用环圈的铆接工具填充树脂浸渍的纤维束并挤压纤维束以形成具有圆形截面和加热的纤维束，通过形成方向盘的增强体来改善扭转强度和刚度，并且硬化纤维束。构成：将由玻璃纤维制成的原丝用环氧树脂液浸渍并卷绕到卷取夹具上。通过多次重复上述的卷绕，形成了轮辐部3，环部8和子环部9的连接部的加强体2。轮辐部3的两侧安装有铝制的环形环10，并且通过铆接或挤压收集轮辐部3的纤维束，得到圆形部。上述纤维束通过加热处理形成为增强体2。所述增强体2被聚氨酯树脂覆盖以形成方向盘。

7. 发明专利

JPS6119311A Manufacture of reinforced plastic 失效
标题翻译：增强塑料的制造
公开(公告)号：JPS6119311A
公开(公告)日：1986-01-28
申请号：JP14124084
申请日：1984-07-07
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/06 , B29B15/12 , B29B15/14 , B29C37/00
CPC分类号： B29B15/125 , B29C37/0064
摘要： PURPOSE:To produce the reinforced plastic structure excellent in the characteristics of uniformity and strength, etc. at high productivity by applying ultrasonic vibration to the bundle of continuous fiber being impregnated with resin. CONSTITUTION:When the bundle 2 of continuous fibers passes through the inside of resin 8 in a coating tank, the ultrasonic vibration from an ultrasonic vibrator 10 is applied onto the bundle together with the resin 8. Consequently, the wetting property of the continuous fiber to the resin 8 is improved and the bubbles having been mixed in the bundle 2 at its dipping are raised smoothly by its buoyancy and removed in open air. Therefore, the structured article 13 formed with a resin impregnated fiber bundle 14 has almost no bubble, large fiber amount (Vf) and a uniform and fine structure with high strength. Because the continuous fiber is caused to have specially good wetting property to the resin 8 by ultrasonic vibration, the bundle 2 of the continuous fiber is easily impregnated with the resin 8.
摘要翻译：目的：通过对浸渍有树脂的连续纤维束施加超声振动，以高生产率生产均匀性和强度等特性优异的增强塑料结构。构成：当连续纤维束2通过涂布槽中的树脂8的内部时，来自超声波振动器10的超声波振动与树脂8一起被施加到束上。因此，连续纤维的润湿性能改善了树脂8，并且在其浸渍中已经在束2中混合的气泡通过其浮力平稳地升高并在露天中除去。因此，形成有树脂浸渍纤维束14的结构体13几乎没有气泡，纤维量（Vf）大，强度均匀且精细的结构。由于通过超声振动使连续纤维对树脂8具有特别好的润湿性，所以连续纤维的束2容易被树脂8浸渍。

8. 发明专利

JPS61169380A MANUFACTURE OF BICYCLE FRAME 失效
公开(公告)号：JPS61169380A
公开(公告)日：1986-07-31
申请号：JP1028885
申请日：1985-01-23
申请人： TOYODA BOSHOKU KK , TOYOTA MOTOR CORP
发明人： NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO , TAKAYAMA YOSHIO
IPC分类号： B62K19/16

9. 发明专利

JPS61160232A MANUFACTURE OF STEERING WHEEL CORE MEMBER 失效
公开(公告)号：JPS61160232A
公开(公告)日：1986-07-19
申请号：JP50685
申请日：1985-01-07
申请人： TOYOTA MOTOR CORP , TOYODA BOSHOKU KK
发明人： TSUCHIYA YASUHIRO , NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B62D1/04 , B29C70/06 , B29C70/16 , B29D99/00 , B29L31/46
摘要： PURPOSE:To increase the strength near the branching portion of a steering wheel core member and to improve the safety at collision by a method in which when each half amount of continuous fiber bundle impregnated with resin is respectively wound up on a jig and a boss fitment, a rod member is pushed thereinto, and then residual continuous fiber bundle is wound. CONSTITUTION:The continuous fiber bundle 4 impregnated with resin successively wound in the groove 1a of a ring part molding jig 1. When the wound bundle amount reaches about half amount of necessary amount, a rod member 11 is pushed into the continuous fiber group 12 composed of the continuous fiber bundle 4 in the arrow A direction. Then, the residual continuous fiber bundle 4 is buried in the groove 1a in the winding jig 1. The jig 1 of upper and lower split type is opened, and the steering wheel core member is obtained. The obtained steering wheel core member provides the increased strength and remarkably improved safety obtained by the reinforcing action of the rod member at the adjacency to a branching portion.

10. 发明专利

JPS6189829A Manufacture of fiber reinforced plastic structure 失效
标题翻译：纤维增强塑料结构的制造
公开(公告)号：JPS6189829A
公开(公告)日：1986-05-08
申请号：JP21233084
申请日：1984-10-09
申请人： Toyoda Boshoku Kk , Toyota Motor Corp
发明人： NIIMI TAKAYASU , YAMAMOTO TAKASHI , MATSUBA KUNIHIRO
IPC分类号： B29C70/16 , B29C70/06 , B29K105/08
摘要： PURPOSE: To enable to twist continuous fiber bundle by a method wherein a resin impregnating tank is rotated at the desired winding position of a molding tool.
CONSTITUTION: A bobbin 2, onto which continuous fiber bundle is wound, is attached in a resin impregnating tank 1, which can be rotated by means of a rotating shaft 4 installed on a rotating table 3. The continuous fiber bundle is drawn out of the liquid resin 6 in the resin impregnating tank 1, squeezed through a die 7 and wound onto a take-up unit. During manufacturing a structural body, when the fiber bundle 5 reaches a hook 9', the rotation of a main column 8 is stopped and at the same time the resin impregnating tank 1 is rotated by means of the rotating shaft 4, resulting in twisting the fiber bundle 5. Due to the twisting of the fiber bundle through the rotation of the whole resin impregnating tank, the twisting operation can be performed very easily.
COPYRIGHT: (C)1986,JPO&Japio
摘要翻译：目的：通过其中树脂浸渍罐在模具的期望卷绕位置旋转的方法使连续纤维束扭转。构成：将缠绕有连续纤维束的线轴2安装在树脂浸渍槽1中，树脂浸渍槽1可以通过安装在旋转台3上的旋转轴4旋转。连续纤维束从树脂浸渍槽1中的液态树脂6挤压通过模具7并卷绕在卷取单元上。在制造结构体时，当纤维束5到达钩9'时，主柱8的旋转停止，同时树脂浸渍槽1通过旋转轴4旋转，从而使纤维束5.由于通过整个树脂浸渍槽的旋转使纤维束发生扭转，所以扭转操作可以非常容易地进行。

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