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    • 1. 发明专利
    • Surface-mounted inductor and manufacturing method thereof
    • 表面安装电感器及其制造方法
    • JP2014187096A
    • 2014-10-02
    • JP2013059492
    • 2013-03-22
    • Toko Inc東光株式会社
    • ARAI TAKUMIOHAGA TAKEOMIZUKOSHI YASUTAKATOTSUKA MASAAKISASAMORI KUNIO
    • H01F27/29H01F17/04H01F27/28H01F41/10
    • H01F5/04H01F41/10Y10T29/49071
    • PROBLEM TO BE SOLVED: To solve the problem that, since a choke coil used for a DC/DC converter is wound with a conductor as thick as possible for improving conversion efficiency, when the conductor is thick, the choke coil becomes hard to be curved and a dimension of an entangled portion in a height direction becomes large, such that an outer circumference of the entangled portion becomes higher than a mounting portion and it is necessary to enlarge a notch of a ring core for avoiding the entangled portion, and since there are many gaps in the entangled portion, a solder may be stored too much in the gaps in the case of immersion in a solder tub and a solder stab that the solder becomes rectangular may easily occur.SOLUTION: A surface-mounted inductor comprises: a drum-shaped core including a pair of flanges in both ends of a winding shaft; a winding formed by winding an insulation coated conductor around the winding shaft; and a pair of plate-like metal terminals disposed on flange surfaces of the drum-shaped core and including protrusions protruding in outer circumferences of the flanges. A winding terminal is entangled around the protrusions, the protrusions are crushed into a predetermined interval from top and bottom faces, and the entangled portion is then immersed in a solder tub.
    • 要解决的问题为了解决由于用于DC / DC转换器的扼流圈卷绕成尽可能厚的导体以提高转换效率的问题,当导体较厚时,扼流圈变得难弯曲 并且高度方向上的缠结部的尺寸变大,使得缠结部的外周变得高于安装部,并且需要扩大环形芯的切口以避免缠结部,并且由于那里 在缠结部分中存在许多间隙,在浸入焊料槽的情况下,可能在间隙中存储焊料太多,并且可能容易发生焊料变成矩形的焊料尖。解决方案:表面安装的电感器包括: 鼓形芯包括在卷轴的两端的一对凸缘; 通过将绝缘涂覆的导体缠绕在卷绕轴上而形成的绕组; 以及一对板状金属端子,其设置在鼓形芯的凸缘表面上并且包括在凸缘的外周突出的突起。 绕组端子缠绕在突起周围,突起被从顶面和底面压成预定间隔,然后将缠结部分浸入焊料槽中。
    • 2. 发明专利
    • Surface mounting inductor
    • 表面安装电感
    • JP2014157905A
    • 2014-08-28
    • JP2013027463
    • 2013-02-15
    • Toko Inc東光株式会社
    • SASAMORI KUNIOTOTSUKA MASAAKIMORI HIROYASU
    • H01F37/00H01F17/04H01F27/28H01F41/04
    • PROBLEM TO BE SOLVED: To provide a surface mounting inductor in which disconnection of a coil and an external terminal can be prevented.SOLUTION: A surface mounting inductor includes a coil 11 formed by winding a wire, and a core 12 containing magnetic powder and incorporating the coil. The coil is formed by winding a magnetic wire produced by coating a conductor with a magnetic material. Proximity effect can be prevented even if the wires approach each other. Furthermore, degradation of the inductance value at high frequencies can be prevented, and the size of the surface mounting inductor can be reduced by reducing the shape of the core.
    • 要解决的问题:提供一种表面安装电感器,其中可以防止线圈和外部端子的断开。解决方案:表面安装电感器包括通过缠绕线形成的线圈11和包含磁粉的芯12并且包括 线圈。 线圈通过卷绕通过用磁性材料涂覆导体而制成的磁线而形成。 即使电线彼此接近,也可以防止接近效应。 此外,可以防止高频下的电感值的劣化,并且可以通过减小芯的形状来减小表面安装电感器的尺寸。
    • 3. 发明专利
    • Surface mounting inductor and manufacturing method therefor
    • 表面安装电感器及其制造方法
    • JP2014049598A
    • 2014-03-17
    • JP2012191118
    • 2012-08-31
    • Toko Inc東光株式会社
    • SASAMORI KUNIOTOTSUKA MASAAKISAKAI SENJUTAKAHASHI NAOTOMORI HIROYASU
    • H01F41/04H01F17/04H01F27/28
    • PROBLEM TO BE SOLVED: To solve such problems that a tablet cannot be formed when using an E-shaped tablet and reducing the shape thereof, because the shape of a tablet is complicated, that even if it is formed, the strength cannot be kept, and it is damaged in the way of manufacturing, that since the size of a coil is limited for keeping the strength, the characteristics degrade, and that when forming while holding the lead-out ends of a coil by means of a die, large burrs are generated in a core.SOLUTION: A surface mounting inductor includes a coil formed by winding a wire, and a core containing magnetic powder and incorporating the coil. The coil is formed by winding a wire so that the terminal is located on the outer periphery of the coil, and a plurality of layers having winding axes, shifted from each other, are formed. The coil exposes its side face to the side of the core, and exposes the lead-out ends to the side face adjoining the side of the core. The lead-out ends of the coil are connected with an external electrode formed in the core.
    • 要解决的问题为了解决当使用E形片剂并且减小其形状时不能形成片剂的问题,由于片剂的形状复杂,即使形成,也不能保持强度, 并且以制造方式被损坏,由于线圈尺寸受到限制以保持强度,所以特性劣化,并且当通过模具保持线圈的引出端形成时,会产生较大的毛刺 在芯体中产生。解决方案:表面安装电感器包括通过缠绕线形成的线圈和包含磁粉并包含线圈的芯。 线圈通过卷绕线形成,使得端子位于线圈的外周上,并且形成具有彼此偏移的卷绕轴的多个层。 线圈将其侧面暴露于芯的侧面,并且将引出端暴露于与芯的侧面相邻的侧面。 线圈的引出端与形成在芯中的外部电极连接。
    • 4. 发明专利
    • Surface-mounting inductor manufacturing method
    • 表面安装电感器制造方法
    • JP2013183052A
    • 2013-09-12
    • JP2012046274
    • 2012-03-02
    • Toko Inc東光株式会社
    • TAKAHASHI NAOTOTOTSUKA MASAAKISASAMORI KUNIO
    • H01F41/04H01F17/04H01F27/255H01F27/29H01F27/32H01F41/02
    • PROBLEM TO BE SOLVED: To provide a small surface-mounting inductor manufacturing method.SOLUTION: In a surface-mounting inductor manufacturing method according to the present invention, a sealing material is preliminary molded into a shape having a columnar projection at a peripheral edge of a plane shape to form a tablet. A flat wire is wound to form a coil. The coil is located on the tablet, and both ends of the coil are arranged on a molding die along an outside face of the columnar projection of the tablet. While both ends of the coil are sandwiched between the outside face of the columnar projection of the tablet and an inner wall of the molding die, the coil and the sealing material are integrated using a resin molding method or a powder compaction method, so as to form a core section. By polishing or cutting a surface of the core section except for a surface on which both ends of the coil are exposed, the core section is resized. An external electrode connected to a portion at which at least one part of both ends of the coil is provided on the surface of the core section.
    • 要解决的问题:提供小的表面安装电感器制造方法。解决方案:在根据本发明的表面安装电感器制造方法中,将密封材料预先模制成具有在圆周突起的圆周突起的形状 平面形状形成平板电脑。 缠绕扁线形成线圈。 线圈位于片剂上,并且线圈的两端沿着片剂的柱状突起的外表面布置在成型模具上。 虽然线圈的两端被夹在片剂的柱状突起的外表面和成型模具的内壁之间,但是线圈和密封材料使用树脂模制法或粉末压实方法一体化,从而 形成核心部分。 通过抛光或切割除了线圈两端露出的表面之外的芯部分的表面,芯部分被调整大小。 连接到芯部的表面上设置有线圈的两端部的至少一部分的部分的外部电极。
    • 5. 发明专利
    • Surface mounted inductor
    • 表面安装电感
    • JP2005142459A
    • 2005-06-02
    • JP2003379392
    • 2003-11-10
    • Toko Inc東光株式会社
    • SASAMORI KUNIOKOKUBO TAKASHIHYODO KOICHIRO
    • H01F27/28H01F17/04H01F27/29H01F37/00
    • PROBLEM TO BE SOLVED: To provide a surface mounted inductor wherein its each winding terminal is joined to each joining electrode without any folding, and in addition to this, the reliability of the fixation of its cores is improved.
      SOLUTION: In the surface mounted inductor wherein two pot-cores having umbilicuses and an air-core coil are stored, each pot-core having each umbilicus has in its inside a magnetic leg to be a winding core, and has terminal engaging recessed portions on a pair of opposite end surfaces present on its top surface, and further, has a pair of opposite notches in the skirts of its side surfaces. The air-core coil is a coil comprising a wound insulating coating wire having a fusing layer on its surface and is a so-called α-wound coil whose winding start and end terminals are derived respectively to the outer periphery of the winding. Also, there is provided each connecting terminal wherein its section is lateral-U-shaped, and an elasticity is given to it, and further, it sandwiches the terminal engaging recessed portions of the combined two pot-cores having umbilicuses, and moreover, it has a connecting portion extended from the middle of its one-hand end portion.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:为了提供一种表面安装的电感器,其中每个绕组端子与每个接合电极接合而没有任何折叠,并且除此之外,其芯的固定的可靠性得到改善。 解决方案:在具有脐带和空芯线圈的两个盆芯的表面安装电感器中,每个具有每个脐带的每个杓芯在其内部具有作为卷芯的磁性腿,并且具有端子接合 存在于其顶表面上的一对相对端表面上的凹部,并且在其侧表面的裙部中还具有一对相对的凹口。 空心线圈是包括在其表面上具有熔融层的缠绕绝缘涂层线的线圈,并且是其绕组起始端和端子分别导出到绕组的外周边的所谓的α绕组线圈。 此外,设置有各自的截面为U形的连接端子,并且具有弹性,并且还夹着具有脐部的组合的两个盆芯的端子接合凹部,此外, 具有从其单手端部的中间延伸的连接部。 版权所有(C)2005,JPO&NCIPI
    • 6. 发明专利
    • 面実装インダクタの製造方法
    • 表面安装电感器的制造方法
    • JP2015002228A
    • 2015-01-05
    • JP2013125283
    • 2013-06-14
    • 東光株式会社Toko Inc
    • SASAMORI KUNIOTOTSUKA MASAAKISAKAI SENJUTAKAHASHI NAOTOMORI HIROYASU
    • H01F41/10H01F17/04H01F27/02H01F27/255H01F27/29H01F27/32H01F37/00H01F41/02H01F41/04H01F41/12
    • H01F41/0246H01F17/04H01F27/2871H01F27/292H01F2017/048Y10T29/49071
    • 【課題】特別な部品等を用いることなく、引き出し端がコア内に埋没することを防止できる面実装インダクタの製造方法を提供する。【解決手段】下型30Aと、3方向を囲み、1方向を開口とする側面を備えた第1の上型30Bと、第1の上型の開口を塞ぐ第2の上型30Cとでキャビティを形成する成形金型を用いる。コイル31は、巻線を巻回し、巻線の引き出し端部が第1の上型の側面と第2の上型に接触する様に加工される。コイルを第1の上型の開口から成型金型のキャビティ内に、コイルの引出し端部31A、31Bが第1の上型の側面と第2の上型に接触する様に配置する。第1の上型と第2の上型を型締めした状態で、磁性粉末を含有する封止材でコイルを封止してコアを形成する。コアに外部電極を形成してコイルの引き出し端部と外部電極を接続する。【選択図】図4
    • 要解决的问题:提供一种表面安装电感器的制造方法,其能够防止引出端被埋入芯中,而不需要使用任何特殊的部件等。解决方案:使用成型模具,其中 由下模30A,具有围绕三个方向的侧面并打开一个方向的第一上模30B和闭合第一上模的开口的第二上模30C形成空腔。 线圈31由线材形成,线材以使引线的引出端与第一上模和第二上模的侧面接触的方式卷绕。 线圈从第一上模的开口设置成成型模具的空腔,使得线圈的引出端31A和31B与第一上模的侧面和第二上模的侧面接触 上模。 在第一上模和第二上模的模具紧固状态下,通过用包含磁性粉末的封装材料封装线圈来形成芯。 外部电极与芯部形成,线圈的引出端与外部电极连接。
    • 7. 发明专利
    • Surface mount type inductor, and manufacturing method thereof
    • 表面安装型电感器及其制造方法
    • JP2004087556A
    • 2004-03-18
    • JP2002243113
    • 2002-08-23
    • Toko Inc東光株式会社
    • ARAYA KAZUYUKISASAMORI KUNIO
    • H01F41/12H01F17/04H01F27/02
    • PROBLEM TO BE SOLVED: To provide an inexpensive surface mount type inductor with a small outer size and an excellent frequency characteristic, the flatness of an upper face of a coating material of which is high.
      SOLUTION: The surface mount type inductor is configured to include a core whose cross section is H-shaped and having a square-pole shaped winding part with a square pole shaped guard placed at both ends of the winding part; a winding wound on the core; and the coating material two-dimensionally coated only on the upper face of the core. Further, the manufacturing method of the inductor includes the steps of: coating the coating material 3 only on the upper face of the H-shaped core 1; tentatively curing the coating material 3; and substantially curing the coating material while pressing the coating material to have a prescribed size by using a flat plate.
      COPYRIGHT: (C)2004,JPO
    • 要解决的问题:为了提供具有小外形和优异频率特性的便宜的表面贴装型电感器,其涂层材料的上表面的平坦度高。 解决方案:表面安装型电感器被构造成包括横截面为H形并具有正方形绕组部分的芯,其中放置在绕组部分两端的方形极保护器; 绕芯缠绕在芯上; 并且仅在芯的上表面上二维涂覆涂层材料。 此外,电感器的制造方法包括以下步骤:仅将涂层材料3涂覆在H形芯1的上表面上; 暂时固化涂料3; 并且通过使用平板将涂覆材料压制成具有规定尺寸的同时基本上固化涂层材料。 版权所有(C)2004,JPO
    • 9. 发明专利
    • Surface-mounted inductor manufacturing method and surface-mounted inductor
    • 表面安装电感器制造方法和表面安装电感
    • JP2013110184A
    • 2013-06-06
    • JP2011252366
    • 2011-11-18
    • Toko Inc東光株式会社
    • MUNEUCHI KEITASASAMORI KUNIO
    • H01F41/04H01F17/04H01F27/29H01F41/02H01F41/10
    • PROBLEM TO BE SOLVED: To provide a method of manufacturing a surface-mounted inductor whose size is reduced and moldability is enhanced.SOLUTION: A surface-mounted inductor manufacturing method according to the present invention uses a coil obtained by winding a conductor, whose cross section has a rectangular shape, a sealant containing a resin and magnetic material powder, and a guide member molded using a resin or ceramics into a flat plate shape where columnar protrusion parts are formed in peripheral edge parts of the flat plate shape. The coil is mounted on the guide member and is loaded into a molding die while setting both end parts of the coil to extend along outer side surfaces of the columnar protrusion parts of the guide member. A molded body is obtained by sealing the coil and the guide member with a sealant using a resin molding method or a powder compaction molding method under a state where both end parts of the coil are sandwiched between the outer side surfaces of the columnar protrusion parts of the guide member and an inner wall surface of the molding die. Both end parts of the coil are at least partially exposed to a surface of the molded body and external electrodes connected to exposed parts of both end parts of the coil are provided for the surface or an outer periphery of the molded body.
    • 要解决的问题:提供一种制造尺寸减小并且成型性提高的表面安装电感器的方法。 解决方案:根据本发明的表面安装电感器制造方法使用通过卷绕横截面为矩形的导体获得的线圈,包含树脂和磁性材料粉末的密封剂,以及使用 在平板状的周缘部形成有柱状突起部的平板状的树脂或陶瓷。 线圈安装在引导构件上并被装载到模具中,同时设置线圈的两个端部沿引导构件的柱状突出部分的外侧表面延伸。 通过使用树脂成型法或粉末压制成形法在线圈的两端部被夹在柱状突出部的外侧面的状态下,用密封剂密封线圈和引导部件,得到成型体 引导构件和成型模具的内壁表面。 线圈的两个端部至少部分地暴露于成型体的表面,并且连接到线圈的两个端部的露出部分的外部电极被设置在成型体的表面或外周。 版权所有(C)2013,JPO&INPIT
    • 10. 发明专利
    • Surface-mounted inductor and manufacturing method therefor
    • 表面安装电感及其制造方法
    • JP2010245472A
    • 2010-10-28
    • JP2009095581
    • 2009-04-10
    • Toko Inc東光株式会社
    • SASAMORI KUNIOSAKAI SENJUSATO KOZO
    • H01F27/29H01F17/04H01F41/10
    • PROBLEM TO BE SOLVED: To solve the problem that when a thermocompression bonding method is applied, a terminal to be bonded is pressure-bonded to an electrode while being pressed thereto after a heater tip is heated to approximately 1,000 degrees, and the state of the tip of the heater tip should always be kept constant by cleaning the tip thereof by polishing or the like since welding strength varies depending on the state of the tip of the heater tip, and the thicker the coil is, the higher pressure is applied by raising the temperature of the heater tip, thus resulting in causing a break or a crack in the core, and the deterioration of the terminal.
      SOLUTION: The surface-mounted inductor includes: an air-core coil; a pot-shaped core that has an opening end at a top surface thereof and a square-shaped bottom surface for housing the air-core coil; and a plurality of chamfers that are constituted of platy cores for putting a lid on the opening of the pot-shaped core and has a plurality of lead-out grooves for leading out the coil's terminal at an angular portion of the pot-shaped core.
      COPYRIGHT: (C)2011,JPO&INPIT
    • 解决的问题为了解决当采用热压接方法时,在将加热器末端加热到大约1000度之后,待接合的端子被压接在电极上而被按压的问题,并且 由于焊接强度根据加热器头部的尖端的状态而变化,所以加热器尖端的尖端的状态应该始终保持恒定,由于焊接强度随着加热器尖端的尖端的状态而变化,并且线圈越厚,则较高的压力 通过提高加热器尖端的温度而施加,从而导致芯部断裂或裂纹以及端子的劣化。

      解决方案:表面安装电感器包括:空芯线圈; 在其上表面具有开口端的罐形铁芯和用于容纳空芯线圈的方形底面; 以及多个倒角,其由板状芯构成,用于将盖盖放置在盆形铁芯的开口上,并且具有多个引出槽,用于在筒形芯的角部分处引出线圈端子。 版权所有(C)2011,JPO&INPIT