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    • 1. 发明专利
    • Method for thermal-spraying metallic glass on thin resin, and composite material having metallic glass coating film
    • 用于热喷涂金属玻璃在薄树脂上的方法和具有金属玻璃涂层膜的复合材料
    • JP2012097353A
    • 2012-05-24
    • JP2011220688
    • 2011-10-05
    • Tohoku UnivTopy Industries Ltdトピー工業株式会社国立大学法人東北大学
    • MURATA AKITONAKAJIMA KOJIMOTOE KATSUJIISHIKAWA TOMOHITOIGARASHI TAKANORIMAKINO TERUHIROINOUE AKIHISA
    • C23C4/08C23C4/12
    • PROBLEM TO BE SOLVED: To provide a thermal-spraying method in which a sprayed coating film layer of metallic glass is formed on the surface of a very thin resin base material with strong adhesion without generating a through hole and without breaking the material.SOLUTION: The method for thermal-spraying metallic glass on a thin resin includes thermal-spraying the metallic glass without generating a through hole on the surface of the resin base material having a thickness of 30 μm to 1 mm. The method includes a thermal-spraying step of heating at least a part of a metallic glass powder by flame spraying or plasma spraying to a supercooled liquid state, allowing the metallic glass powder to collide with the surface of the resin base material at a particle velocity of 300 m/s or more, and laminating the flattened metallic glass powder until a thickness of 10 μm to 500 μm is obtained, thereby forming a sprayed coating film of an amorphous phase. The sprayed coating film has high adhesion to the resin base material, and has a surface roughness Ra of 10 μm or less.
    • 要解决的问题:提供一种热喷涂方法,其中在非常薄的树脂基材的表面上形成金属玻璃的喷涂涂层,具有强的粘附性,而不产生通孔并且不破坏材料 。 解决方案:用于在薄树脂上热喷镀金属玻璃的方法包括热镀金属玻璃,而不会在厚度为30μm至1mm的树脂基材的表面上产生通孔。 该方法包括:通过火焰喷涂或等离子喷涂将至少一部分金属玻璃粉末加热至过冷液体状态的热喷涂步骤,允许金属玻璃粉末以粒子速度与树脂基材的表面碰撞 为300m / s以上,层叠扁平状金属玻璃粉末至10μm〜500μm的厚度,形成非晶相的喷涂膜。 喷涂膜对树脂基材具有高粘合性,表面粗糙度Ra为10μm以下。 版权所有(C)2012,JPO&INPIT
    • 2. 发明专利
    • Composite material having metallic glass spray-coating layer formed on sheet metal substrate and method for manufacturing the same
    • 具有在金属基材上形成的金属玻璃喷涂层的复合材料及其制造方法
    • JP2011017080A
    • 2011-01-27
    • JP2010129606
    • 2010-06-07
    • Tohoku UnivTopy Industries Ltdトピー工業株式会社国立大学法人東北大学
    • NAKAJIMA KOJISHIMIZU YUTAMOTOE KATSUJIIGARASHI TAKANORIKIMURA HISAMICHIINOUE AKIHISA
    • C23C4/06C23C4/12C23C4/18
    • PROBLEM TO BE SOLVED: To provide a composite material in which a compact metallic spray-coating layer is firmly deposited on a surface of an extremely thin metal substrate without breaking the metal substrate.SOLUTION: In the metallic glass composite material, the metallic glass spray-coating layer with no throughhole (pinhole) is formed on the surface of the metal substrate with a thickness of 5-300 μm without breaking the metal substrate. The metallic glass spray-coating layer is formed by heating at least a portion of a metal glass powder until it reaches a supercooled liquid state and solidifying and laminating the same on the surface of the metal substrate at a particle velocity of ≥300 m/s by thermal spraying. The supercooled liquid temperature range ΔTx of the metallic glass is ≥30°C, and the glass transition temperature Tg is ≤500°C. A pressurizing treatment of the metallic glass spray-coating layer at a supercooled liquid state can improve adhesion, denseness and homogeneity of the layer.
    • 要解决的问题:提供一种复合材料,其中紧凑的金属喷涂层牢固地沉积在非常薄的金属基底的表面上,而不会破坏金属基底。解决方案:在金属玻璃复合材料中,金属玻璃喷雾 在金属基板的表面上形成厚度为5-300μm的没有通孔(针孔)的涂层,而不破坏金属基板。 通过加热金属玻璃粉末的至少一部分直到其达到过冷液体状态并且以≥300m/ s的粒子速度将其固化并层压在金属基板的表面上而形成金属玻璃喷涂层 通过热喷涂。 金属玻璃的过冷液体温度范围ΔTx≥30℃,玻璃化转变温度Tg≤500℃。 金属玻璃喷涂层在过冷液态下的加压处理可提高层的粘附力,致密性和均匀性。
    • 8. 发明专利
    • Composite layered product, gas separation membrane using the same, and production method thereof
    • 复合层状产品,使用其的气体分离膜及其生产方法
    • JP2006159108A
    • 2006-06-22
    • JP2004355520
    • 2004-12-08
    • Tohoku UnivTopy Ind Ltdトピー工業株式会社国立大学法人東北大学
    • SUGIYAMA MASAHARUOHARA MASAKIIGARASHI TAKANORIMOCHIZUKI ATSUOKIMURA HISAMICHIINOUE AKIHISA
    • B01D69/12B01D69/04B01D71/02B32B5/18B32B15/00C01B3/56H01M8/06
    • Y02P70/56
    • PROBLEM TO BE SOLVED: To provide a composite layered product comprising a porous support and a metal glass thin film and sufficiently usable as a gas separation membrane and a simple production method of the product.
      SOLUTION: The composite layered body comprises a metal glass sprayed coating free from pin holes and formed on the surface of a porous support. Metal glass is sprayed by high speed flame spraying to the surface of the porous support to firmly and directly layer the metal glass sprayed coating which is dense, free from pin holes, and has uniform amorphous phase on the surface of the porous support. If those having gas permselectivity against hydrogen or the like are used as metal glass, the composite layered product can sufficiently be used as a gas separation membrane for hydrogen or the like without requiring any particular sealing treatment. Since the sprayed coating is obtained in uniform amorphous phase, it has less hydrogen embrittleness than a crystalline metal and excellent in corrosion resistance and strength. Also, since high speed flame spraying can be carried out in atmospheric air, the production is easy.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供一种包含多孔载体和金属玻璃薄膜并且可充分地用作气体分离膜的复合层叠体和该产品的简单制造方法。 解决方案:复合层压体包括不具有针孔的金属玻璃喷涂层,并形成在多孔载体的表面上。 通过高速火焰喷涂将金属玻璃喷涂到多孔支撑体的表面上,以牢固且直接地层叠金属玻璃喷涂层,该涂层致密,没有针孔,并且在多孔载体的表面上具有均匀的无定形相。 如果将具有氢气选择性的那些作为金属玻璃使用,则复合层叠体可以充分地用作氢等的气体分离膜,而不需要特别的密封处理。 由于在均匀的非晶相中获得喷涂,所以它具有比结晶金属更少的氢脆性,并且具有优异的耐腐蚀性和强度。 此外,由于可以在大气中进行高速火焰喷涂,所以生产容易。 版权所有(C)2006,JPO&NCIPI
    • 9. 发明专利
    • Die molding body consisting of metallic glass laminate, and method for manufacturing the same body
    • 金属玻璃层压板的成型体模具及其制造方法
    • JP2006122918A
    • 2006-05-18
    • JP2004310862
    • 2004-10-26
    • Tohoku UnivTopy Ind Ltdトピー工業株式会社国立大学法人東北大学
    • MOTOE KATSUJIOHARA MASAKIIGARASHI TAKANORIMOCHIZUKI ATSUOKIMURA HISAMICHIINOUE AKIHISA
    • B21D37/02B21D37/20C22C45/02C22C45/04C22C45/10C23C4/06C23C4/18H01M8/02
    • Y02P70/56
    • PROBLEM TO BE SOLVED: To provide a die molding body, the surface of whose base material is laminated with a metallic glass layer, whose surface has precise rugged shapes or a mirror surface, and to provide a method for simply manufacturing the die molding body. SOLUTION: A laminate 18, which has a metallic glass layer 14 formed on the surface of a base material 12, is manufactured. A die molding body 10 having rugged shapes 16 on the surface of the metallic glass layer 14 is obtained by transferring a die shape to the surface of the metallic glass layer 14 by the press-work using a die 20 in a supercooled liquid region. A die molding body having a mirror surface may be obtained by using a die having a highly smooth surface. The laminate 18 is favorably obtained by applying high-speed flame spraying of metallic glass particles to the surface of the base material 12. A compact amorphous layer of metallic glass is easily and firmly laminated as a thick film and further can be enlarged in its surface area, by applying high-speed flame spraying of metallic particles to a base material. A die molding body having a desired size and shape and having functionality of metallic glass is easily obtained. Further, the weight is made light, and the material cost is reduced, by using a lightweight material and a general-purpose material as a base material. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:为了提供一种模具成型体,其基材的表面与金属玻璃层层叠,其表面具有精确的凹凸形状或镜面,并且提供简单制造模具的方法 成型体。 解决方案:制造在基材12的表面上形成有金属玻璃层14的层压体18。 在金属玻璃层14的表面上具有凹凸形状16的模具成型体10通过使用过冷液体区域中的模具20进行压制而将模具形状转印到金属玻璃层14的表面。 可以通过使用具有高度光滑表面的模具来获得具有镜面的模制成型体。 通过将金属玻璃颗粒高速火焰喷涂到基材12的表面上,可以有利地获得层压体18.金属玻璃的紧凑非晶层容易且牢固地层压成厚膜,并且还可以在其表面上扩大 通过将金属颗粒高速火焰喷涂到基材上。 容易获得具有所需尺寸和形状并具有金属玻璃功能的模制成型体。 此外,重量轻,通过使用轻质材料和通用材料作为基材,材料成本降低。 版权所有(C)2006,JPO&NCIPI
    • 10. 发明专利
    • Method for producing magnesium composite material
    • 生产镁复合材料的方法
    • JP2005248325A
    • 2005-09-15
    • JP2005028817
    • 2005-02-04
    • Topy Ind Ltdトピー工業株式会社
    • IGARASHI TAKANORIMOTOE KATSUJISUGIYAMA MASAHARU
    • B21C23/00B21C25/02B22F3/02B22F3/03C22C1/10
    • PROBLEM TO BE SOLVED: To obtain a magnesium composite material made of a compression-molded body in which a raw material is efficiently refined and uniformly dispersed.
      SOLUTION: As shown by (A) in Figure, in a state where a raw material M obtained by mixing magnesium alloy chips and silica powder is stored into a molding hole 11, a molding pin 21 is penetrated. The raw material M is consolidated without going toward molding holes 12 to 14 clogged with molding pins 22 to 24. Next, as shown by (B), (C) in the figure, the molding pin 22 is made into the state where it can be retreated, and the molding pin 21 is further penetrated, thus the raw material M is crumbled by shearing force and flows from a crossing section 19 to the molding hole 12. Similarly, the consolidation and crumbling by shearing force to the raw material M are performed at the molding holes 12, 13, 14 in order.
      COPYRIGHT: (C)2005,JPO&NCIPI
    • 解决的问题:为了获得由有效地精制和均匀分散的原料的压缩成型体制成的镁复合材料。 解决方案:如图所示(A)所示,在通过混合镁合金芯片和二氧化硅粉末得到的原料M被储存在模制孔11中的状态下,成型销21被穿透。 原材料M被固结,而不会成型成模孔12〜14堵塞成型销22〜24。接下来,如图所示(B),(C)所示,成形销22成为可以 后退,成型销21进一步穿透,因此原料M被剪切力破碎并从交叉部19流向成形孔12.类似地,通过剪切力对原料M的固结和粉碎是 在成型孔12,13,14依次进行。 版权所有(C)2005,JPO&NCIPI