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    • 1. 发明专利
    • Cooling method of hot material
    • 热物料冷却方法
    • JPS57121702A
    • 1982-07-29
    • JP671781
    • 1981-01-20
    • Ishikawajima Harima Heavy Ind Co LtdSumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKANUNOKAWA TAKESHIIWANAMI NORIOTAKAMI AKIRA
    • G05B11/14B21B45/02C21D1/00C21D9/52C21D9/573C21D11/00
    • C21D9/573
    • PURPOSE:To economize the quantity of cooling water to be used, by feeding water to a cooling header intermittently by interlocking with the opening and closing operations of a cut-off valve. CONSTITUTION:An on-off valve 12 is provided in a pipe 11 for connecting a cooling water feed source 1 and a cooling header 2, a cut-off valve 21 is provided on an ejection port of the bottom part of the cooling header 2, and an operation timing control signal is sent from a control device 6 to the on-off valve 12 and the cut-off valve 21, respectively. At first, the on-off valve 12 is opened, the cut-off valve 21 is closed, water is fed to the cooling header 2, and a time t1 required for discharging water from the overflow is measured. After the time t1 has passed, the cut-off valve 21 is opened. Subsequently, when the cooling header 2 is operated normally, the time t2 when water is discharged from the overflow of the cooling header 2 is measured by simultaneously closing the on-off valve 12 and the cut-off valve 21. The opening and closing operations of the on-off valve 12 are made faster than the opening and closing operation time of the cut-off valve 21 by a time t2' obtained by multiplying said t2 by the safety rate (k
    • 目的:为了节省使用的冷却水量,通过与截止阀的打开和关闭操作互锁来间歇地将水送入冷却头。 构成:在用于连接冷却水供给源1和冷却集管2的管道11中设置开闭阀12,在冷却集管2的底部的喷出口设置截止阀21, 并且操作定时控制信号分别从控制装置6发送到开关阀12和截止阀21。 首先,开关阀12打开,截止阀21关闭,水被供给到冷却集管2,并且测量从溢流器排出水所需的时间t1。 在时间t1过去之后,截止阀21打开。 随后,当冷却集管2正常运行时,通过同时关闭开关阀12和截止阀21来测量水从冷却集管2的溢流排出的时间t2。打开和关闭操作 的开闭阀12的开闭动作时间比通过将t2乘以安全率(k <1)得到的时间t2'更快。
    • 3. 发明专利
    • Control method of crown in steckel mill
    • STECKEL MILL的控制方法
    • JPS59202110A
    • 1984-11-15
    • JP7494583
    • 1983-04-30
    • Sumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKAHIROOKA EIJI
    • B21B37/28B21B1/32B21B1/34B21B37/00B21B37/34B21B37/38
    • B21B37/34B21B1/34B21B37/38B21B2265/22B21B2269/04
    • PURPOSE:To improve the control of strip crown in a steckel mill by controlling the inner pressure of a VC roll installed as a backup roll and the temperature of a coiler furnace correcting the deflection of a work roll. CONSTITUTION:A VC roll is installed as a backup roll 3 of a steckel mill 1 having coiler furnaces 4 at its inlet and outlet sides; then rolling conditions such as the temperatues of coiler furnace 4, a rolling load, the bending pressure of a work roll 2, the pressure of VC roll, the thickness of a strip, the temperature of the strip, a rolling speed, material components and a roll gap are inputted to a CPU to estimate through calculations, an optimum pass schedule, a VC roll pressure, and coiler furnace temperatures basing on the rolling conditions given by a host CPU. Basing on the calculations, the inner pressure of VC roll and the pressure of work roll bender are automatically controlled at the time of rolling to obtain a prescribed crown shape of strip.
    • 目的:通过控制安装作为支撑辊的VC辊的内部压力以及矫正工作辊偏转的卷取机炉的温度,来改进轧钢机的带材表面的控制。 构成:VC辊被安装作为具有卷取机炉4在其入口侧和出口侧的轧钢机1的支承辊3; 然后将卷取炉4的温度,轧制负荷,工作辊2的弯曲压力,VC辊的压力,带材的厚度,带材的温度,轧制速度,材料成分和轧制速度, 辊间隙被输入到CPU中,以通过主机CPU给出的滚动条件通过计算,最佳通过程序,VC卷筒压力和卷取机炉温来估计。 基于计算,VC辊的内压力和工作辊弯曲机的压力在轧制时自动控制,以获得规定的齿形带状。
    • 4. 发明专利
    • Rolling method by cross rolling reduction
    • 通过滚动减少的滚动方法
    • JPS58181401A
    • 1983-10-24
    • JP6363982
    • 1982-04-16
    • Sumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKA
    • B21B1/38B21B1/02B21B1/22B21B1/26
    • B21B1/02B21B1/22
    • PURPOSE:To improve the yield of a product considerably by combining edging or horizontal rolling after preforming to form one pass of rolling stage and performing said stage repeatedly a number of times. CONSTITUTION:The slab S which is heated in a heating furnace 1 is first preformed P with a press for cross rolling reduction in the upper stream position of a vertical roll 3 in hot rolling said slab. The preforming P is accomplished in the part apart at least 100mm., max. 500mm. from the end face at one end part in the longitudinal direction of the slab in a symmetrical shape from both sides in the transverse direction of the slab. The slab is subjected to edging V over the entire length of the slab with a vertical roll 3 immediately upon ending of the preforming P and is then subjected to horizontal rolling H with a horizontal roll 4. The rolling stage of P-V-H is repeated a number of times. The rolling reduction of the press in the preforming P in each stage is set at the rolling reduction obtained by subtracting the width of the slab after horizontal rolling H from the width of the slab before the edging V in each stage.
    • 目的:通过在预成型后组合边缘或卧式轧制,大幅度提高产品的产量,形成一个滚动阶段,反复执行多次。 构成:在加热炉1中加热的板坯S首先在热轧所述板坯中在压延辊3的上游位置用压力机进行预压成形。 预成型P在分开至少100mm的部分中完成。 500mm。 从板坯的宽度方向两侧的对称形状的板坯的长度方向的一端部的端面。 板坯在预制件P结束后立即用垂直辊3在板坯的整个长度上进行边缘V,然后用水平辊4进行水平轧制H.将PVH的轧制阶段重复多次 次 将各阶段的预成形体P中的压力机的压下率设定为通过从每个阶段的边缘V之前的板坯的宽度减去水平轧制H后的板坯的宽度而得到的轧制压下量。
    • 5. 发明专利
    • Cooling method of hot rolling material
    • 热轧材料的冷却方法
    • JPS57121818A
    • 1982-07-29
    • JP671681
    • 1981-01-20
    • Ishikawajima Harima Heavy Ind Co LtdSumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKANUNOKAWA TAKESHIIWANAMI NORIOTAKAMI AKIRA
    • B21B45/02C21D1/00C21D9/52
    • B21B45/0233
    • PURPOSE:To eliminate the influence of interference of cooling water from adjacent headers and to improve cooling efficiency, by inclining the direction of cooling headers, jetting cooling water, to the direction of material width at a specified angle, and arranging them at the upper stream side and down stream side alternately. CONSTITUTION:Many cooling headers 2 are arranged in the direction of the width of hot rolling material so as to cross over the material, and are inclined to the direction of sheet width at an angle theta and faced to the material. The inclined angle theta is made >=5 deg., and adjacent headers 2 are arranged to point the upper stream side and down stream one relative to the material running direction. Cooling water jetted onto the material 1 from the header 2 which are arranged alternately keeping the inclined angle theta, flows on the material 1 to the territory of adjacent header 2 and; the cooling water flow 3 with the same flow-tendency coollides with each other at the intermediate position between mutual headers 2 to create an interference flow 4. The interference flow 4, de-energized by the following cooling-water flow 3, is swept away successively to the direction of material width not to flow to the position just below the jetting one of the header 2.
    • 目的:为了消除来自相邻集管的冷却水干扰的影响,提高冷却效率,通过将冷却集管的方向倾斜,将冷却水向特定角度的材料宽度方向倾斜,并将其排列在上游 侧面和下游侧交替。 构成:许多冷却集管2沿着热轧材料的宽度方向布置,以便穿过材料,并且以角度θ朝向板宽方向倾斜并面向材料。 倾斜角θ= 5度,并且相邻的集管2被布置成相对于材料运行方向指向上游侧和下游一个。 从保持倾斜角度θ交替排列的集管2喷射到材料1上的冷却水在材料1上流到相邻集管2的区域; 冷却水流3在相互集管2之间的中间位置处具有彼此相同的流动倾向的冷却剂,以产生干扰流4.由以下冷却水流3断开的干扰流4被扫除 连续地沿着材料宽度的方向不流向到头2的喷射一个正下方的位置。
    • 6. 发明专利
    • Method for controlling flow rate of cooling water
    • 控制冷却水流量的方法
    • JPS57120624A
    • 1982-07-27
    • JP671881
    • 1981-01-20
    • Ishikawajima Harima Heavy Ind Co LtdSumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKANUNOKAWA TAKESHIIWANAMI NORIOTAKAMI AKIRA
    • B21B45/02C21D1/00C21D9/52C21D11/00G05D7/06
    • C21D11/00
    • PURPOSE:To control flow rate of cooling water accurately by comparing the flow rate calculated from the correlation characteristic value of the ejection pressure of a cooling header and the flow rate of cooling water and actually detected value with a set flow rate, and controlling the opening of a flow rate control valve by the differential signal thereof. CONSTITUTION:The correlation characteristic value of the internal pressure P and flow rate Q of a cooling header 1 are beforehand measured actually, and are kept stored in a storage device 5. In an arithmetic circuit 4, the stored characteristics are drawn out, and the flow rate Q1 corresponding to the pressure detected pressure signal P1 from a detected signal converter 3 is calculated. A set flow rate Q0 and the calculated flow rate Q1 are compared, and a differential flow rate DELTAQ is calculated. On the other hand, a flow rate regulating valve 7 is provided in the course of supplying cooling water from a cooling water supply device 6 to the header 1, and the opening of this valve is controlled with a servomotor 8. The servomotor 8 is operated by the flow rate error DELTAQ outputted from the circuit 4, and regulates the opening of the valve 7, thereby controlling the flow rate to be supplied to the header 1.
    • 目的:通过比较从冷却集管的喷射压力的相关特征值和冷却水的流量计算出的流量以及设定的流量的实际检测值来精确控制冷却水的流量,并控制开度 的流量控制阀。 构成:实际上预先测量冷却集管1的内部压力P和流量Q的相关特性值,并将其保存在存储装置5中。在运算电路4中,存储的特性被拉出, 计算与来自检测信号转换器3的压力检测压力信号P1对应的流量Q1。 比较设定流量Q0和计算流量Q1,计算差流量DELTAQ。 另一方面,在将冷却水从冷却水供给装置6供给到集管1的过程中设置有流量调节阀7,并且利用伺服电机8对该阀的开度进行控制。伺服电机8被操作 通过从电路4输出的流量误差DELTAQ,并调节阀7的开度,由此控制供给到集管1的流量。
    • 7. 发明专利
    • Preforming method of front and rear ends of hot rolled steel material
    • 热轧钢材前后的预制方法
    • JPS5945001A
    • 1984-03-13
    • JP15539582
    • 1982-09-07
    • Sumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKAHASE NOBORU
    • B21B1/02
    • B21B1/02
    • PURPOSE:To preform the front and rear ends of a steel material without the need for stopping or positioning the steel material by using a cam rolls on the inlet side of a rolling mill in place of dies for rolling down said ends in the transverse direction. CONSTITUTION:A pair of freely rotatable eccentric (or elliptical) cam rolls 5 are provided on the inlet side of a cross rolling mill 4. The rolls 5 have a circular cross section and eccentric revolving shafts. The gap between the roll is adjusted by the rotation of a screw shaft 6. Cylinders 7 for starting the rolls 5 and hardware 8 are provided in the upper part of the rolls 5. When a steel material 1 is transferred, the gap of the rolls 5 is narrowed, and the cylinders 7 press the hardware 8 to apply rotating force on the rolls 5; thereafter, the rolls 5 are rotated by the frictional force of the steel material, whereby the steel material is preformed. A computer controller 9 is inputted with the width and length of the steel material from an upper program controller 10 and the time for passage of the front end of the steel material from a sensor 11 and performs automatically the above-mentioned operation when the preforming position at the front end of the steel material arrives at the rolls 5 from the rotating speed of table rolls 12.
    • 目的:通过在轧机的入口侧使用凸轮辊来代替在横向上的所述端部下压的模具来预制钢材的前端和后端,而不需要停止或定位钢材。 构成:在十字轧机4的入口侧设置有一对可自由旋转的偏心(或椭圆形)的凸轮辊5.辊5具有圆形横截面和偏心旋转轴。 通过螺杆6的旋转来调节辊之间的间隙。用于启动辊5和硬件8的气缸7设置在辊5的上部。当钢材1转移时,辊的间隙 5被压缩,并且气缸7按压硬件8以对辊5施加旋转力; 此后,辊5被钢材的摩擦力旋转,从而钢材被预成型。 从上位机控制器10输入钢材的宽度和长度的计算机控制器9以及钢材前端从传感器11通过的时间,并且当预成型位置 钢材的前端从台辊12的转速到达轧辊5。
    • 8. 发明专利
    • Controlling method for sheet breadth in hot roughing process
    • 热轧粗加工过程中板坯的控制方法
    • JPS5750209A
    • 1982-03-24
    • JP12635680
    • 1980-09-10
    • Sumitomo Metal Ind Ltd
    • TAKEMOTO YUTAKA
    • B21B37/22B21B37/00
    • PURPOSE: To improve the accuracy of breadth of a finally obtained sheet product, by adjusting the rolling reduction of each stand of a roughing mill group.
      CONSTITUTION: At a hot roughing process for a slab to be rolled later into a steel sheet, the rolling reduction to be given to the top and bottom of a slab is made larger at an upstream stand as compared with that at an intermediate stand, and is made smaller at a downstream stand wherein the spread of the slab is small. By thus varying the reducing schedule during a rolling pass for a single slab, the breadth constriction at the top and bottom of the slab is reduced. At an upstream stand, the rolling reduction to be given to a part having a skid mark is made smaller than other parts having no skid mark, in order to reduce the breadth deviation at the part having a skid mark. By the present method, the breadth fluctuation is prevented so that the accuracy of breadth is greatly improved.
      COPYRIGHT: (C)1982,JPO&Japio
    • 目的:通过调整粗轧机组的各机架的压下量,提高最终获得的薄板产品的宽度精度。 构成:在将钢坯再次轧制成钢板的热粗轧工序中,与上述中间轧机相比,在上游侧的板坯的顶部和底部的轧制压下量更大, 在板坯的扩散小的下游支架处较小。 通过这样改变在单个板坯的轧制过程中的减少进度,板坯顶部和底部的宽度缩小减小。 在上游支架上,为了减小具有防滑标记的部分的宽度偏差,对具有防滑标记的部件的压下量小于没有滑动标记的部分。 通过本方法,可以防止宽度波动,从而大幅提高宽度的精度。