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    • 1. 发明专利
    • Swash plate and method for its manufacture
    • 闪光板及其制造方法
    • JP2005098294A
    • 2005-04-14
    • JP2004237417
    • 2004-08-17
    • Senju Metal Ind Co Ltd千住金属工業株式会社
    • SATOU ITSUSAKUTADOKORO KENZO
    • F04B39/00B22F7/04C22C1/05C22C1/10C22C9/02F04B27/08
    • PROBLEM TO BE SOLVED: To provide a swash plate excellent in sliding property for a long period of time not only in the initial stage of operation of an automotive air conditioner, and a method for its manufacture, so as to solve a problem of a conventional swash plate made by coating resin with sliding property on bearing alloy layers, that is, the conventional swash plate is susceptible to seizing with long-term use although it is excellent in sliding property in the initial stage of operation of automotive air conditioner. SOLUTION: The swash plate has a Cu-plated solid lubricant uniformly dispersed in the matrix of a sintered bronze powder. The sintered alloy layer is densified, and the surface of the bearing alloy layer is coated with a resin with sliding property. In a method of manufacturing the swash plate, a mixture of a bronze powder and a Cu-plated solid lubricant are temporarily sintered, and the temporarily sintered mass is pulverized. The pulverized powder is sintered on both sides of a disk steel plate. After sintering of the pulverized powder on both sides of the steel plate to form the bearing alloy layers, the bearing alloy layers are pressed and densified. After densification, the bearing alloy layers are annealed, again pressed, and then coated with the resin with sliding property. COPYRIGHT: (C)2005,JPO&NCIPI
    • 要解决的问题:不仅在汽车空调的初始运行阶段及其制造方法中长时间地提供滑动性优异的斜盘,以解决问题 通过在轴承合金层上涂布具有滑动性的树脂制成的常规旋转斜盘,即常规旋转斜盘易于长期使用,尽管其在汽车空调的初始运行阶段的滑动性优异 。

      解决方案:斜盘具有均匀分散在烧结青铜粉末的基体中的镀Cu固体润滑剂。 烧结合金层被致密化,轴承合金层的表面涂覆有具有滑动性的树脂。 在制造斜盘的方法中,暂时烧结青铜粉末和镀Cu固体润滑剂的混合物,并将临时烧结的团块粉碎。 粉碎的粉末在圆盘钢板的两面烧结。 在钢板两面烧结粉末粉末后,形成轴承合金层,使轴承合金层受压和致密化。 在致密化之后,轴承合金层被退火,再次压制,然后用树脂具有滑动性能。 版权所有(C)2005,JPO&NCIPI

    • 5. 发明专利
    • Multi-layer sliding member and manufacturing method therefor
    • 多层滑动构件及其制造方法
    • JP2005030513A
    • 2005-02-03
    • JP2003271758
    • 2003-07-08
    • Senju Metal Ind Co Ltd千住金属工業株式会社
    • SATOU ITSUSAKUTADOKORO KENZOSASANO YUKINORI
    • F04B27/08B22D19/00B22D19/08B22F3/24B22F7/00B22F7/08C23C24/08C23C24/10C23C28/00F16C33/20
    • C23C28/00F16C33/145F16C33/206F16C33/208
    • PROBLEM TO BE SOLVED: To solve such problems that a bearing alloy layer may separate from a steel plate during use because of insufficient bonding strength between the steel plate and the bearing alloy layer in a multi-layer sliding member obtained by a conventional sintering method, and that the conventional sintering method requires much time because a pressing process is necessary to crush a porous portion inside the bearing alloy layer after sintering the bearing alloy powder on the steel plate and thereafter a third sintering process has to be performed to spread and adhere the crushed portion. SOLUTION: After the bearing alloy powder is dispersed on the steel plate, the bearing alloy power is adhered in a half-molten state, by being heated at a temperature higher than the solidus-line temperature of the bearing alloy powder and lower than the liquidus-line temperature of the same. Accordingly, in the half-molten bonding of the invention, since the bonding strength between the steel plate and the bearing alloy layer is greatly increased, the bearing alloy layer does not separate from the steel plate even when the multi-layer sliding member is used for a portion like a swash plate used under a severe condition. Further, because the third sintering process and the pressing process are not required as in the sintering method, the number of steps can be reduced. COPYRIGHT: (C)2005,JPO&NCIPI
    • 解决的问题为了解决由于常规的多层滑动部件中的钢板与轴承合金层之间的接合强度不足而导致轴承合金层在使用过程中与钢板分离的问题 并且传统的烧结方法需要很多时间,因为在烧结轴承合金粉末在钢板上之后需要挤压多孔部分在轴承合金层内部的压制过程,此后必须进行第三次烧结工艺以扩展 并粘贴碎部分。 解决方案:将轴承合金粉末分散在钢板上后,轴承合金粉末在半熔融状态下通过在高于轴承合金粉末的固相线温度的温度下加热而降低 比液相线温度相同。 因此,在本发明的半熔融接合中,由于钢板和轴承合金层之间的接合强度大大增加,即使使用多层滑动构件,轴承合金层也不与钢板分离 对于在恶劣条件下使用的斜盘的部分。 此外,由于如烧结方法那样不需要第三烧结工艺和压制工艺,所以可以减少步骤数量。 版权所有(C)2005,JPO&NCIPI