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    • 1. 发明专利
    • Roll-forming method of material having channel section
    • 具有通道部分的材料的成型方法
    • JP2009072805A
    • 2009-04-09
    • JP2007242818
    • 2007-09-19
    • Nisshin A & C Co LtdNisshin Steel Co Ltd日新総合建材株式会社日新製鋼株式会社
    • NAKAKO TAKEFUMINAKAMURA DAISUKEASADA HIROSHIMOTOZAWA YUKIO
    • B21D5/08
    • PROBLEM TO BE SOLVED: To provide a method of forming a material having a channel section in the range of the extent of 2.3-6 mm thick which is used for a structural material or the like, for example, without exchanging forming rolls and adjusting the position in the axial direction of the rolls though general-purpose roll-forming stands which are high in rigidity and have simple structure are used. SOLUTION: This method is a method of forming the material having the channel section with roll-forming apparatus in which roll-forming stands in which forming rolls 1, 2 are mounted on the upper and lower shafts which are supported at both ends are arranged in multistage. The material having the channel section is formed by using the rolls which are designed so that the material having the channel section which is largest in thickness among the materials having the channel section is formable and also, in the latter half of roughly forming region where the material having the channel section is formed into an approximately final shape, corner dimensions are corrected by using the forming rolls which are set properly to the thickness of the material having the channel section which is formed by the roll gap in the web and flange pats and the radius on the inside of the corner part held among the web and the flange and, after that, finish forming for removing residual stress and securing the dimensional accuracy is applied. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种形成具有在用于结构材料等的2.3-6mm厚度范围内的通道截面的材料的方法,例如不更换成形辊 并且通过使用刚性高且结构简单的通用辊轧机,调整辊的轴向位置。 解决方案:该方法是一种形成具有通道部分的材料的方法,该辊道成型设备包括辊轧成形机架,其中成形辊1,2安装在两端支撑的上轴和下轴上 以多级排列。 具有通道部分的材料通过使用这样的辊来形成,所述辊被设计成使得具有通道部分的材料中具有最大厚度的通道部分的材料是可形成的,并且在大致形成区域的后半部分中 具有通道部分的材料形成为大致最终形状,通过使用成形辊适当地设置成具有通过卷筒纸和凸缘部分中的辊间隙形成的通道部分的材料的厚度来校正拐角尺寸,以及 角部内侧的半径保持在腹板和凸缘之间,然后施加用于去除残余应力的精加工成形并确保尺寸精度。 版权所有(C)2009,JPO&INPIT
    • 2. 发明专利
    • Roll-forming method of material having channel section
    • 具有通道部分的材料的成型方法
    • JP2012206173A
    • 2012-10-25
    • JP2012167869
    • 2012-07-30
    • Nisshin Steel Co LtdNisshin A & C Co Ltd日新総合建材株式会社日新製鋼株式会社
    • NAKAKO TAKEFUMINAKAMURA DAISUKEASADA HIROSHIMOTOZAWA YUKIO
    • B21D5/08B21D3/05
    • PROBLEM TO BE SOLVED: To provide a method of forming a material having a channel section with a thickness in the range to an extent of 2.3-6 mm which is used for a structural material, for example, without exchanging forming rolls and adjusting the position in the axial direction of the rolls while using general-purpose roll-forming stands high in rigidity and with a simple structure.SOLUTION: This method is for forming the material having the channel section with a roll-forming apparatus in which the roll-forming stands having forming rolls 1, 2 mounted on upper and lower shafts supported at both ends are arranged in multistage. The material having the channel section is formed by using the rolls which are designed so that the material having the channel section which is largest in thickness among the materials having the channel section is formable. Also, in the latter half of a roughly forming region where the material having the channel section is formed into an approximately final shape, corner dimensions are corrected by using the forming rolls which are set properly to the thickness of the material having the channel section which is formed by a roll gap of a web and a flange part and the radius on the inside of the corner part sandwiched by the web and the flange and, thereafter, finish forming is applied for removing residual stress and securing the dimensional accuracy.
    • 要解决的问题:提供一种形成具有通道截面的材料的方法,所述材料的厚度在用于结构材料的例如2.3-6mm的范围内,例如不更换成形辊和 在使用具有高刚性和结构简单的通用成型机架的同时,调整辊的轴向位置。 解决方案:该方法用于形成具有通道部分的材料,其中辊轧成形设备具有安装在两端支撑的上轴和下轴上的成形辊1,2的辊轧成形机架多级排列。 具有通道部分的材料通过使用设计成使得具有通道部分的材料中具有最大厚度的通道部分的材料可成形的辊来形成。 此外,在具有通道部分的材料形成为大致最终形状的粗略形成区域的后半部分中,通过使用适合于具有通道部分的材料的厚度的成形辊来校正拐角尺寸, 由腹板和凸缘部分的辊间隙形成,并且夹在腹板和凸缘之间的角部的内侧上的半径,然后进行精加工以除去残余应力并确保尺寸精度。 版权所有(C)2013,JPO&INPIT
    • 4. 发明专利
    • Spot welding method of steel plate having different plate thickness
    • 具有不同板厚度的钢板的点焊焊接方法
    • JP2013173155A
    • 2013-09-05
    • JP2012038093
    • 2012-02-24
    • Nisshin Steel Co Ltd日新製鋼株式会社Nippon Tungsten Co Ltd日本タングステン株式会社
    • SAKURADA YASUHIROIENARI TORUASADA HIROSHIMUKAE SHINGO
    • B23K11/30B23K11/11B23K11/16
    • PROBLEM TO BE SOLVED: To obtain a joined body having high joining strength by performing so as to form a nugget in the neighborhood of boundary face of a steel plates to be welded even when using an electrode which is the same in the tip diameter and the tip shape when performing the spot welding of a plate union having a plate thickness ratio, in which a plurality of steel plates having different plate thickness are superposed.SOLUTION: Spot welding is performed by using electrodes, which have the same shape, wherein an electrode consists of a material which is lower than the side of a thick plate in thermal conductivity on the side of a thin plate, for example, a copper electrode in which a core material consisting of tungsten is embedded in the tip; and the electrode which consists of a material which is higher than the side of the thin plate in the thermal conductivity on the side of the thick plate, for example, an electrode made of 1% Cr-Cu alloy.
    • 要解决的问题:为了获得具有高接合强度的接合体,即使在使用尖端直径相同的电极时,通过进行即使在待焊接的钢板的边界面附近形成熔核, 进行具有板厚比的板焊接件的点焊时的尖端形状,其中多个厚度不同的钢板重叠。解决方案:通过使用具有相同形状的电极进行点焊,其中电极 由在薄板侧的导热性较差的厚板侧的材料构成,例如由钨构成的芯材嵌入顶端的铜电极, 以及由厚板侧的热传导率高于薄板侧的材料构成的电极,例如由1%Cr-Cu合金构成的电极。
    • 5. 发明专利
    • Method and equipment for manufacturing small diameter metal pipe
    • 制造小直径金属管的方法和设备
    • JP2013066940A
    • 2013-04-18
    • JP2013011818
    • 2013-01-25
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • NAKAMURA DAISUKENAKAKO TAKEFUMIASADA HIROSHI
    • B21C37/08
    • PROBLEM TO BE SOLVED: To perform accurate molding into a cylindrical shape without lubrication by using a large diameter roll stand in which rolls having diameters clearly larger than the outer diameter of a pipe to be molded are arranged so as to manufacture a small diameter welded pipe with good production efficiency.SOLUTION: The roll stand including a pair of right and left side rolls is used. The roll stand uses the large diameter side rolls which are designed so that the outer diameter ratio φ/φof the outer diameter φof the molding roll to the outer diameter φof the pipe to be molded is 10 or larger, as the pair of side rolls. After a metal band is molded into a cylindrical shape through the roll stand in a single stand, abutment portions of edges of the metal band are welded and joined to each other. A three roll-type or a four roll-type can be used as the large diameter side roll. Since manufacturing in the single stand is enabled, this can reduce labor and time for roll exchange, so as to contribute to cost reduction.
    • 要解决的问题:通过使用其中布置有直径明确大于待模制管的外径的辊的大直径辊架来进行精确的模制成圆柱形而不进行润滑,以便制造小型 直径焊管,生产效率好。

      解决方案:使用包括一对左右侧辊的辊架。 辊架使用大直径侧辊,其设计成使外径比φ 2 1 成型管的直径Φ 2 为待成型管的外径φ 1 ,为10以上 一对侧卷。 在金属带通过辊架在单个支架中成型为圆柱形形状之后,金属带的边缘的邻接部分被焊接并彼此接合。 可以使用三辊式或四辊型作为大直径侧辊。 由于可以在单台架上进行制造,因此可以减少轧辊交换的人力和时间,从而有助于降低成本。 版权所有(C)2013,JPO&INPIT

    • 6. 发明专利
    • Method for welding coated steel plate
    • 焊接钢板的方法
    • JP2012000668A
    • 2012-01-05
    • JP2011104829
    • 2011-05-10
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • YOSHIDA TAKAYUKIASADA HIROSHI
    • B23K11/16B21D28/10B23K11/14
    • B23K11/14B23K11/11B23K11/166B23K2201/18B23K2201/34B23K2203/04
    • PROBLEM TO BE SOLVED: To provide a method for welding a coated steel plate which allows an electric current to pass across an insulating film-coated surface of a metal plate having one surface coated with an insulating film and a surface in contact with the insulating film-coated surface for jointing by resistance welding between both the materials.SOLUTION: A metal portion of a metal plate having one surface coated with an insulating film is punched from the other surface having no insulating film with a punch having a flat end and a die paired therewith, whereby the lower end of the metal portion on the inner surface of the punched hole is exposed at the surface coated with the insulating film. The exposed portion is then brought into contact with another metal plate to be joined, allowing an electric current to pass therethrough for jointing by resistance welding. The punch and the die for punching are preferably circular in their cross section involved in the punching.
    • 要解决的问题:提供一种焊接涂覆钢板的方法,该方法允许电流通过具有涂覆有绝缘膜的一个表面的金属板的绝缘膜涂覆表面和与其接触的表面 用于通过两种材料之间的电阻焊接接合的绝缘膜涂覆表面。 解决方案:具有一个表面涂覆有绝缘膜的金属板的金属部分从具有平坦端部的冲头和与其成对的模具的另一个表面上没有绝缘膜冲压,由此金属的下端 冲孔内表面上的部分在被绝缘膜涂覆的表面上露出。 然后暴露部分与要接合的另一金属板接触,允许电流通过,以通过电阻焊接进行接合。 用于冲压的冲头和冲模在涉及冲压的横截面中优选为圆形。 版权所有(C)2012,JPO&INPIT
    • 8. 发明专利
    • METHOD FOR WELDING Zn-Al-Mg-BASED ALLOY PLATED STEEL SHEET
    • 焊接Zn-Al-Mg基合金钢板的方法
    • JP2009113115A
    • 2009-05-28
    • JP2008170754
    • 2008-06-30
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • OGAWA KENJIASADA HIROSHI
    • B23K9/23B23K9/235C22C18/00C22C18/04C22C38/00
    • PROBLEM TO BE SOLVED: To provide a welding method by which, when a Zn-Al-Mg-based alloy plated steel sheet is fusion-welded, there is no need of preremoving a plated layer, and further, even in fusion welding with little heat input, there is no occurrence of molten metal brittle cracks in a welding start point and a welding end point at which stress concentration is apt to occur.
      SOLUTION: When the Zn-Al-Mg-based alloy plated steel sheet 1 is fusion-welded, after a fluoride based mixture of 0 to 100 mol% CaAlF
      4 and 100 to 0 mol% Cs
      3 AlF
      6 is applied onto or placed on a weld part 4 and a heat-affected zone 5 beforehand or while feeding the same, welding is performed, and the Mg component is removed from the plated layer alloy in the vicinity of the weld part, thus the melting temperature of the plated layer alloy is increased, so that the occurrence of cracks caused by the embrittlement of the molten metal in the heat-affected zone is suppressed.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供一种焊接方法,当将Zn-Al-Mg系合金镀覆钢板进行熔接时,不需要预先去除镀层,而且甚至在熔融时 焊接热输入少的情况下,焊接起点和易发生应力集中的焊接终点不会发生熔融金属脆性裂纹。 解决方案:将Zn-Al-Mg系合金镀覆钢板1进行熔接后,在0〜100摩尔%CaAlF 4 和100〜0摩尔%的氟化物系混合物之后, 将C3 将AlF 6 预先施加到或放置在焊接部4和热影响区5上,或者在进行焊接的同时,进行焊接,并且将Mg组分 在焊接部附近从镀层合金中除去,因此镀层合金的熔融温度升高,从而抑制了受热影响区的熔融金属脆化引起的裂纹的发生。 版权所有(C)2009,JPO&INPIT
    • 9. 发明专利
    • Laser beam welding method of galvanized steel sheet
    • 激光焊条焊接方法
    • JP2008049362A
    • 2008-03-06
    • JP2006227066
    • 2006-08-23
    • Nisshin Steel Co Ltd日新製鋼株式会社
    • KUROBE ATSUSHIAZUMA TSUTOMUASADA HIROSHI
    • B23K26/32B23K26/04B23K26/14B23K103/04B23K103/16
    • PROBLEM TO BE SOLVED: To provide a laser beam welding method capable of suppressing generation of blow holes without oxidizing zinc vapor when performing the laser beam welding of a workpiece in which galvanized steel sheets are combined with each other, or a galvanized steel sheet is combined with other metal. SOLUTION: Laser beam welding is performed by applying laser beams 3 adjusted so that the ratio of the focal distance to the spot diameter at the focal position is ≥300 to a weld part of a workpiece 2 while jetting a shield gas to a laser beam irradiation position to the laser beam applying position of the workpiece from a nozzle 11 provided in a side space between a laser head for outputting laser beams and the workpiece 2. COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:提供一种激光束焊接方法,当对镀锌钢板彼此结合的工件进行激光焊接时,能够抑制氧化锌蒸汽的产生而产生气泡,或镀锌钢 片材与其他金属组合。 解决方案:激光束焊接通过施加调节的激光束3来执行,使得焦点距离与焦点位置处的光点直径的比率对于工件2的焊接部分≥300,同时将屏蔽气体喷射到 激光束照射位置到来自设置在用于输出激光束的激光头与工件2之间的侧空间中的喷嘴11的工件的激光束施加位置。(C)2008,JPO&INPIT
    • 10. 发明专利
    • Electrode for spot welding
    • 电焊点焊
    • JP2008012591A
    • 2008-01-24
    • JP2007137474
    • 2007-05-24
    • Nippon Tungsten Co LtdNisshin Steel Co Ltd日新製鋼株式会社日本タングステン株式会社
    • KOE SHINGOOKAMURA KENJITERAMOTO SHUICHIKUROBE ATSUSHIASADA HIROSHIINOUE SHOJIMATSUBARA SHIGEO
    • B23K35/04B23K11/30
    • PROBLEM TO BE SOLVED: To inexpensively provide a W (tungsten)- or Mo (molybdenum)-based electrode which is used for spot welding in which the electrode is repeatedly subjected to heating and pressurization, and which has stable and enhanced durability by suppressing attrition and breakage at the working face of the electrode.
      SOLUTION: The electrode for spot welding has a double structure comprising an electrode body of Cu or a Cu alloy and a core material of a W, Mo, W-based alloy or a Mo-based alloy which is embedded in the face of the electrode body abutting on a material to be welded. The core material is sintered, swaged and then annealed. The W, Mo, W-based alloy or the Mo-based alloy used as the core material has an average particle diameter of not less than 50 μm at a cross section thereof, and has a fibrous structure extended axially so as to have an aspect ratio of 1.5 or more.
      COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:为了廉价地提供用于点焊的W(钨)或Mo(钼)基电极,其中电极被反复进行加热和加压,并且其具有稳定和增强的耐久性 通过抑制在电极的工作面上的磨损和断裂。 解决方案:用于点焊的电极具有包括Cu或Cu合金的电极体和W,Mo,W基合金或Mo基合金的芯材的双重结构,其嵌入在该表面中 的电极体抵接在待焊接的材料上。 将芯材烧结,模锻,然后退火。 用作芯材的W,Mo,W基合金或Mo基合金在其横截面上的平均粒径不小于50μm,并且具有轴向延伸的纤维结构,从而具有方面 比例在1.5以上。 版权所有(C)2008,JPO&INPIT