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    • 5. 发明专利
    • SPRAYING REFRACTORY
    • JPH054875A
    • 1993-01-14
    • JP18178291
    • 1991-06-25
    • KAWASAKI REFRACTORIES CO LTD
    • UNOSAKI NOBUYUKITORITANI YASUNOBUMUROI NOBUAKIMITSUI HARUOOGUCHI MASAO
    • C04B35/66
    • PURPOSE:To impart sufficient fire resistance and corrosion resistance and reduce rebound loss by increasing the binding force of refractory coarse grains to refractory fine grains with a liquid surfactant and a liquid binder in a refractory for dry spraying application. CONSTITUTION:The subject spraying refractory for spraying application is obtained by wetting the surfaces of refractory coarse grains with a liquid surfactant and/or a liquid binder, e.g. water glass, applying refractory fine grains to the surfaces, heating and dehydrating the surfaces, hardening the binder, forming shells, granulating the grains, feeding the resultant granulated material to a spraying nozzle and mixing the fed granulated material with water supplied from another passage. Since the aforementioned spraying refractory is capable of sufficiently bonding the refractory coarse grains to the refractory fine grains, the nozzle is prevented from clogging. The above-mentioned refractory has fire resistance and corrosion resistance by no means inferior to those of casting materials, etc., and is an efficient material with a small rebound loss and hardly any deterioration in working environment due to dusting.
    • 6. 发明专利
    • SPRAYING REFRACTORY MATERIAL
    • JPH0455374A
    • 1992-02-24
    • JP16617390
    • 1990-06-25
    • KAWASAKI REFRACTORIES CO LTD
    • MITSUI HARUOOGUCHI MASAOKAWAKAMI TATSUO
    • C04B35/66
    • PURPOSE:To obtain the spraying refractory material which shows durability equal to the casting material by combining a mortar part wherein a liquid binder is added to both the surface-treated refractory material and the refractory superfine powder with a dry part consisting of specified refractory fine powder. CONSTITUTION:In the spraying refractory material, a dry part and a mortar part are supplied to a nozzle through the separated routes, respectively, and mixed in this nozzle to perform execution. The dry part and the mortar part consist of the composition described hereunder, respectively. In other words, the dry part is constituted of both 50 - 95 wt.% refractory material whose surface is uniformly wetted by a liquid surfactant or a liquid binder and 5 - 50 wt.% refractory fine powder admixed with a powdery additive such as a hardening agent and a quick setting agent. Further, the mortar part is obtained by adding a liquid binder at 10 - 30 wt.% for 100 wt.% mixture consisting of both 30 - 80 wt.% refractory material whose surface is uniformly wetted by the liquid surfactant or the liquid binder and 20 - 70 wt.% refractory ultrafine powder.
    • 8. 发明专利
    • REFRACTORY FOR SPRAY COATING
    • JPH01100070A
    • 1989-04-18
    • JP25868987
    • 1987-10-14
    • KAWASAKI REFRACTORIES CO LTD
    • MITSUI HARUOSHIMIZU MASASHIGEKONDO TOSHIHIKOMIKI NORIO
    • C04B35/66
    • PURPOSE:To obtain a spray coating refractory having excellent abrasion resistance, by adding an organic sulfonic acid salt, calcium hydroxide and a swelling acrylic polymer to a mixture of a hard refractory aggregate and a specific binder. CONSTITUTION:The objective refractory is produced by compounding (A) a refractory raw material composed of 50-80wt.% of hard refractory aggregate and the remaining part of a binder consisting of alumina cement, fine silica powder and fine alumina-silica powder with, based on the whole refractory raw material, (B) 0.1-0.5wt.% of an organic sulfonic acid salt, 0.1-0.5wt.% of calcium hydroxide and 0.005-0.02wt.% of a swelling acrylic polymer. The bonding force of the compounded binder at a low temperature zone (room temperature - 500 deg.C) is originated chiefly from the hydration reaction of alumina cement and the force weakens at >500 deg.C. A firm bonding power can be maintained in the present refractory in an intermediate temperature zone (500-1,000 deg.C) by the sintering force of the fine silica powder and in a high- temperature zone (1,000-1,300 deg.C) by the sintering force of the fine alumina-silica powder.