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    • 1. 发明专利
    • Shield box for welding active metal, and welding truck
    • 用于焊接活性金属的屏蔽盒和焊接卡车
    • JP2007136461A
    • 2007-06-07
    • JP2005329555
    • 2005-11-15
    • Hitachi Ltd株式会社日立製作所
    • IMANAGA AKIYOSHIASHIDA EIJIOBANA TAKESHIYANOKURA YUKIOKIMURA MASAHIRO
    • B23K9/16B23K9/167B23K9/23B23K31/00B23K37/02B23K103/14
    • PROBLEM TO BE SOLVED: To provide a shield box for welding an active metal, and a welding truck capable of preventing oxidation and nitridation of a weld joint necessary in the arc welding of an active metal such as zirconium, and enhancing the execution and the operability of the automatic welding, and effective for obtaining a weld part having excellent quality.
      SOLUTION: The shield box 21 for welding the active metal used when performing the arc welding of joint members 1a, 1b consisting of an active metal such as zirconium comprises: an opening part 23 for feeding a welding wire 12 from a forward side of the welding direction and for picking up an image of an arc-welded part by a CCD camera 14; a torch mounting mechanism 16 for arranging a TIG welding torch 10 in the opening part 23; a gas emission mechanism unit for emitting inert gas 32 to a heat-affected zone around the TIG welding torch 10 for arc welding and behind the weld; and a flexible and deformable heat-resistant sheet 24 provided on the outer periphery of a side surface of the shield box 21 except a part of the opening part 23.
      COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种用于焊接有源金属的屏蔽盒和能够防止在诸如锆的活性金属的电弧焊中所需的焊接接头的氧化和氮化的焊接卡车,并且增强执行 以及自动焊接的可操作性,并且有效地获得具有优良品质的焊接部。 解决方案:用于焊接由诸如锆等活性金属组成的接合部件1a,1b进行电弧焊时所使用的活性金属的屏蔽盒21包括:开口部23,用于从前侧供给焊丝12 的焊接方向,并且通过CCD照相机14拾取电弧焊接部的图像; 用于将TIG焊炬10布置在开口部23中的焊炬安装机构16; 气体发射机构单元,用于将惰性气体32发射到用于电弧焊接的TIG焊枪10周围的热影响区域并在焊接后面; 以及设置在除了开口部23的一部分之外的屏蔽箱21的侧面的外周的柔性且可变形的耐热片24.(C)2007,JPO&INPIT
    • 2. 发明专利
    • Welding equipment
    • 焊接设备
    • JP2006192437A
    • 2006-07-27
    • JP2005003297
    • 2005-01-11
    • Hitachi Ltd株式会社日立製作所
    • IMANAGA AKIYOSHIHANEDA MITSUAKIOBANA TAKESHIKATO MITSUOKOIDE HIROO
    • B23K9/095
    • PROBLEM TO BE SOLVED: To provide welding equipment capable of forming a back bead which is free from any recess on a back side, projecting in shape and substantially uniform by adequately performing the pulse arc welding or the DC arc welding to a groove joint with tubular members or flat plate members formed of a thick plate butted to each other. SOLUTION: A first image pickup means to pick up an image of a molten pool on a back side and a peripheral part thereof and an illumination means are arranged at the position on the back side opposite to the position of an electrode. A first image display means is arranged, which displays on a screen images of the molten pool on the back side picked up by the first image pickup means and the images of the peripheral part thereof, the dimensions to indicate the size of the images, the width of the molten pool on the back side, and the width of a back bead in a vicinity of the molten pool, and a specified value to indicate an adequate range of the width of the back bead to be formed by the root running. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:为了提供能够形成后边缘的后边缘的焊接设备,其通过适当地执行脉冲电弧焊接或直流电弧焊接到凹槽来形成并基本上均匀的凹凸 与由彼此对接的厚板形成的管状构件或平板构件接合。 解决方案:在与电极位置相反的背面上的位置处布置有用于拾取其背侧及其周边部分上的熔池的图像和照明装置的第一图像拾取装置。 布置第一图像显示装置,其在由第一图像拾取装置拾取的背面上的熔池的屏幕图像和其周边部分的图像上显示用于指示图像的尺寸的尺寸, 背面侧的熔池的宽度以及熔池附近的后胎圈的宽度,以及指定由根部行驶形成的后胎圈的宽度的适当范围的规定值。 版权所有(C)2006,JPO&NCIPI
    • 3. 发明专利
    • Back-bead welding method
    • 背面焊接方法
    • JP2006159226A
    • 2006-06-22
    • JP2004352149
    • 2004-12-06
    • Hitachi Ltd株式会社日立製作所
    • IMANAGA AKIYOSHIHANEDA MITSUAKIOBANA TAKESHIINAGAKI MASATOSHIKOIDE HIROO
    • B23K9/167B23K9/028B23K9/095B23K9/23B23K103/04B23K103/08
    • PROBLEM TO BE SOLVED: To provide a method of suitably forming a nearly uniform back bead width in a projected shape with no recess on the rear face by properly executing pulsed arc welding or DC arc welding using a non-consumable tungsten electrode, in a groove joint that requires back-bead formation on the rear face of a narrow groove bottom.
      SOLUTION: One or more conditions are adjusted or controlled among a peak current, base current, peak voltage or average arc voltage, or arc length, welding speed or travelling speed of pulsed arc welding; or, in addition to the above conditions, one or more conditions are adjusted or controlled including a wire feeding speed during the peak current or the base current time or a wire feeding speed during both times. Otherwise, one or more conditions are adjusted or controlled among the average current, average arc voltage or arc length, welding speed or travelling speed, and wire feeding speed of DC arc welding, and then, a molten pool width on the rear face or the back-bead width near this molten pool is formed in the range of 4-6 mm which is a specific value.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:通过适当地执行使用非消耗性钨电极的脉冲电弧焊或直流电弧焊,提供适当地形成背面没有凹部的突出形状的几乎均匀的后边缘宽度的方法, 在需要在窄槽底部的后表面上形成后珠的凹槽接头中。

      解决方案:在峰值电流,基极电流,峰值电压或平均电弧电压或电弧长度,焊接速度或脉冲电弧焊接的行进速度之间调整或控制一个或多个条件; 或者除了上述条件之外,在峰值电流或基准电流时间期间调整或控制一个或多个条件,包括馈线速度,或在两次期间的送丝速度。 否则,在平均电流,平均电弧电压或电弧长度,焊接速度或行进速度以及直流电弧焊接的送丝速度之间调整或控制一个或多个条件,然后在背面或 在该熔池附近的后边缘宽度形成为4-6mm的范围,这是特定值。 版权所有(C)2006,JPO&NCIPI

    • 4. 发明专利
    • Both-side welding method and weld structure thereby
    • 双面焊接方法和焊接结构
    • JP2007196266A
    • 2007-08-09
    • JP2006018360
    • 2006-01-27
    • Hitachi Ltd株式会社日立製作所
    • IMANAGA AKIYOSHIASHIDA EIJIOBANA TAKESHIKOIDE HIROOLUO XIANGJUN
    • B23K9/02B23K9/16B23K9/167B23K9/23B23K103/04
    • PROBLEM TO BE SOLVED: To provide a both-side welding method effective for obtaining a sound joint part by both-side welding, and to provide a weld structure formed by the method. SOLUTION: The both-side welding method performs arc-welding of a non-consumable electrode type after applying a penetration accelerator, which contains a metal oxide powder, to the front or rear side of a roughly I-shaped joint or a roughly T-shaped joint, which is made of a stainless steel material or a low-carbon steel material. In the both-side welding method, a penetration accelerator 4a is applied to one side of the front and rear sides of the joint and is dried, and then fusion welding is conducted to a penetration depth H1 within a specified range by feeding and melting a welding wire from the rear of the advancing direction of the welding. Next, a penetration accelerator 4b is applied to the other side of the front and rear sides of the remaining joint on the opposite side and is dried, and then fusion welding is conducted to a penetration depth H2 within a specified range by feeding and melting the welding wire from the rear of the advancing direction of the welding. COPYRIGHT: (C)2007,JPO&INPIT
    • 解决的问题:提供通过双面焊接有效获得声音接合部分的双面焊接方法,并提供通过该方法形成的焊接结构。 解决方案:双面焊接方法在将包含金属氧化物粉末的穿透促进剂施加到大致I形接头的前侧或后侧上进行非消耗性电极型的电弧焊接 大致T形接头,由不锈钢材料或低碳钢材料制成。 在双面焊接方法中,将穿透加速器4a施加到接头的前侧和后侧的一侧并干燥,然后通过进料和熔融将熔融进行到指定范围内的穿透深度H1 焊丝从焊接前进方向的后方焊接。 接下来,在相对侧的剩余接头的前侧和后侧的另一侧施加穿透促进器4b,并将其干燥,然后通过进给和熔化将熔融熔化至穿透深度H2在指定范围内 焊丝从焊接前进方向的后方焊接。 版权所有(C)2007,JPO&INPIT
    • 5. 发明专利
    • Residual stress-improving welding method, and welded structure
    • 残余应力改进焊接方法和焊接结构
    • JP2007083263A
    • 2007-04-05
    • JP2005273053
    • 2005-09-21
    • Hitachi Ltd株式会社日立製作所
    • IMANAGA AKIYOSHIOBANA TAKESHIASHIDA EIJILUO XIANGJUNKOIDE HIROOHAYASHI SHOJISUGANO SATOSHISAITO HIDEYONEFU AKIRAYANAGIDA NOBUYOSHI
    • B23K31/00B23K9/167B23K9/23
    • PROBLEM TO BE SOLVED: To provide a residual stress-improving welding method which is effective for preventing stress corrosion crack or the like by improving the residual stress exerted in a back bead part on a back side formed by the single side welding of a tubular member or a plate member of a bevel joint, and a part in a vicinity thereof into the compressive stress, and a welded structure by the method. SOLUTION: In the residual stress improving welding method, the residual stress in a back bead part on a back side formed by the single side welding of joint members 1, 2 of a bevel formed by butting a tubular member or a plate member, and a part in the vicinity thereof is improved into the compressive stress. After forming a back bead 15 on the back side of a bevel bottom part in a first pass weld, the lamination welding 41 is performed to the specified lamination bead height Hb within a heat input range Q1 of ≥ 4 kJ/cm and ≤ 12 kJ/cm, and then, the lamination welding 42 is performed from a remaining bevel portion to the final layer of an upper portion of the bevel within the heat input range Q2 of ≥ 2 kJ/cm and ≤ 6 kJ/cm to form a compressive residual stress in the back bead part and a heat-affected zone in the vicinity thereof. Alternatively, the compressive residual stress with slight tensile stress being mixed in a part of the back bead is exerted in the heat-affected zone. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种残留应力改善焊接方法,其通过改善由单侧焊接形成的背面侧的后胎圈部中的残余应力来防止应力腐蚀裂纹等 锥形接头的管状构件或板构件,以及其附近的压缩应力的一部分,以及通过该方法的焊接结构。 解决方案:在残余应力改善焊接方法中,通过对通过对接管状构件或板构件形成的斜面的接头构件1,2的单侧焊接而形成的背面侧的胎圈部中的残余应力 ,并且其附近的部分被提高到压缩应力。 在第一焊缝中的斜面底部的背侧上形成后胎圈15之后,在≥4kJ/ cm 2的热输入范围Q1和≤12kJ的热输入范围Q1内对层压焊接41进行规定的层叠焊道高度Hb / cm,然后,在≥2kJ/ cm 2且≤6kJ/ cm 2的热输入范围Q2内,从斜面的上部的剩余斜面到最后一层进行层压焊接42,以形成压缩 后胎圈部的残留应力和附近的热影响区。 或者,在热影响区域中施加具有稍微拉伸应力的压缩残余应力在后部胎圈的一部分中混合。 版权所有(C)2007,JPO&INPIT
    • 6. 发明专利
    • Multi-layer welding structure of stainless steel
    • 不锈钢多层焊接结构
    • JP2006205183A
    • 2006-08-10
    • JP2005017178
    • 2005-01-25
    • Hitachi Ltd株式会社日立製作所
    • RA SHOGUNKOIDE HIROOHANEDA MITSUAKIIMANAGA AKIYOSHIOBANA TAKESHI
    • B23K9/23B23K9/167B23K9/173B23K103/04
    • PROBLEM TO BE SOLVED: To provide a multi-layer welding structure of a stainless steel capable of performing the multi-layer welding from the initial layer back-bead welding of a groove bottom part to the final layer welding of a groove upper face part on a groove joint of a thick plate, and changing the tensile stress residual in a weld portion on a back face side after completion of welding to the compressive stress. SOLUTION: In the multi-layer welding structure of a stainless steel in which joint members 1, 2 with an end of the stainless steel grooved butted to each other, a welding wire is melted to form a multi-layer welded portion by the pulse arc welding or the DC arc welding of the consumable electrode type or a non-consumable electrode type, and the joint members are welded to each other, an austenitic welding wire is melted and solidified to the height of 1/5 to 4/5 of the thickness of the joint member from the back side of the groove to form an initial back-bead weld part, a martensitic welding wire is melted and solidified to an upper face of the groove to provide compressive stresses in a weld part on the groove back face side and in a vicinity thereof. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:为了提供能够进行多层焊接的多层焊接结构,从槽底部的初始层回珠焊接到槽上部的最终层焊接 面对部分在厚板的槽接头上,并且在焊接完成之后将背面侧的焊接部分中的拉伸应力残余变化为压缩应力。 解决方案:在不锈钢的多层焊接结构中,其中不锈钢端部彼此对接的接合构件1,2将焊丝熔化以形成多层焊接部分,由 可消耗电极型或非消耗性电极型的脉冲电弧焊接或直流电弧焊接,接合部件彼此焊接,使奥氏体焊丝熔化固化至1/5〜4 / 5,从槽的背面形成接合构件的厚度,以形成初始的后珠焊接部,马氏体焊丝熔化并固化到槽的上表面,从而在焊接部上形成压应力 凹槽背面侧及其附近。 版权所有(C)2006,JPO&NCIPI
    • 7. 发明专利
    • Electromagnetic ultrasonic sensor
    • 电磁超声波传感器
    • JP2014081235A
    • 2014-05-08
    • JP2012228013
    • 2012-10-15
    • Hitachi Ltd株式会社日立製作所
    • NARUSHIGE MASASHIENDO HISASHINISHIMIZU AKIRASATO AKIHIROOBANA TAKESHI
    • G01N29/04G01N29/24
    • PROBLEM TO BE SOLVED: To provide an electromagnetic ultrasonic sensor that has satisfactory sensitivity and can easily be composed, in the case where SH waves of high frequency and short wavelength are required.SOLUTION: An electromagnetic ultrasonic sensor 11 comprises: a coil 13 arranged with a space left from a body to be inspected; and a magnet array 15 arranged on the coil 13. The magnet array 15 comprises: a first magnet array in which first permanent magnets are arranged at fixed intervals in a direction x which is the direction of electric current flowing in the coil 13; and a second magnet array in which second permanent magnets are arranged at fixed intervals in the direction x. The first permanent magnets and the second permanent magnets obliquely face each other with the contact faces of the first and second magnet arrays between them.
    • 要解决的问题:提供一种具有令人满意的灵敏度并且可以容易地组成的电磁超声波传感器,在需要高频和短波长的SH波的情况下。解决方案:电磁超声波传感器11包括:线圈13,其布置有 从被检查的身体留下的空间; 以及布置在线圈13上的磁体阵列15.磁体阵列15包括:第一磁体阵列,其中第一永磁体以固定的间隔排列在沿线圈13中的电流方向的方向x上; 以及第二磁体阵列,其中第二永磁体以固定的间隔沿x方向排列。 第一永磁体和第二永磁体彼此倾斜地彼此面对,并且第一和第二磁体阵列的接触面在它们之间。
    • 8. 发明专利
    • Control rod for boiling water reactor, and its manufacturing method
    • 锅炉水反应堆控制系统及其制造方法
    • JP2007256035A
    • 2007-10-04
    • JP2006079899
    • 2006-03-23
    • Hitachi Ltd株式会社日立製作所
    • KATO MITSUOGOTO NORIAKIKUROSAKI HIDEKIASHIDA EIJIOBANA TAKESHIOSAWA TAKAYUKI
    • G21C7/113
    • Y02E30/31Y02E30/39
    • PROBLEM TO BE SOLVED: To provide a control rod of a boiling water reactor having high accuracy, high quality and high reliability, and to provide its manufacturing method.
      SOLUTION: This control rod of the boiling water reactor is manufactured by overlapping a fin step part of a tie-rod made of an austenitic stainless steel having a cross-shaped cross section shape and a projecting tip part of a sheath made of the austenitic stainless steel having a U-shaped cross section shape, mutually on each fixed spot, and then performing laser welding of the fin step part of the tie-rod and the projecting tip part of the sheath. The control rod of the boiling water reactor has a characteristic wherein the meting ratio of the tie-rod into a laser weld zone between the fin step part of the tie-rod and the projecting tip part of the sheath is 30%-50%.
      COPYRIGHT: (C)2008,JPO&INPIT
    • 要解决的问题:提供具有高精度,高质量和高可靠性的沸水反应堆的控制棒,并提供其制造方法。 解决方案:沸水反应器的控制棒通过将具有十字形截面形状的奥氏体不锈钢制成的拉杆的翅片台阶部分和由 所述奥氏体不锈钢具有U形横截面形状,在每个固定点相互连接,然后对所述拉杆的翅片台阶部分和所述护套的突出尖端部分进行激光焊接。 沸水反应器的控制杆具有这样一种特征,其中拉杆与连杆的翅片台阶部分和护套的突出末端部分之间的激光焊接区域的熔化比为30%-50%。 版权所有(C)2008,JPO&INPIT
    • 9. 发明专利
    • Two-sided welding process and welded structure formed thereby
    • 两面焊接工艺及其焊接结构
    • JP2007090386A
    • 2007-04-12
    • JP2005283230
    • 2005-09-29
    • Hitachi Ltd株式会社日立製作所
    • IMANAGA AKIYOSHIASHIDA EIJIOBANA TAKESHIKOIDE HIROOLUO XIANGJUN
    • B23K9/167B23K31/00B23K103/04
    • PROBLEM TO BE SOLVED: To obtain a sound joined part with a deep penetration form free from insufficient welding, by conducting two-sided penetration welding from the front and rear surface sides, whose surfaces are coated with a penetration accelerator, without applying special grooving working to the weld joint part of a roughly I-shaped or a roughly T-shaped joint as it is and without requiring back-bead welding to form a back bead. SOLUTION: A two-sided welding process is executed by coating the front or rear surface side of a joint part, which is composed of stainless steel or low carbon steel, with a penetration accelerator containing a metal oxide powder and by conducting arc welding of a nonconsumable electrode type. In the process, either of front surface sides 1a, 2a or rear surface sides 1b, 2b of a joint part 3 are coated with penetration accelerators 4a, 4b and dried, and then the joint part 3 is melted by arc-welding to a penetration depth H1 within a specified range. Thereafter, rear surface sides 1b, 2b or front surface sides 1a, 2a of the remaining joint part 3a in the opposite side are coated with the penetration accelerators 4a, 4b and dried, and then the remaining joint part 3a is melted by arc-welding to a penetration depth H2 within a specified range. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:为了获得没有不充分焊接的深穿透形式的声音接合部分,通过从前表面侧和后表面侧进行双面穿透焊接,其表面涂覆有穿透促进器,而不应用 特殊的开槽加工到大致为I形或大致T形的接头的焊接部分,并且不需要后边缘焊接以形成后边缘。

      解决方案:通过用包含金属氧化物粉末的穿透促进剂涂覆由不锈钢或低碳钢组成的接合部分的前表面侧或后表面侧,并且通过导电弧进行双面焊接工艺 焊接非消耗性电极类型。 在该过程中,接合部分3的前表面侧1a,2a或后表面1b,2b中的任一个涂覆有穿透促进器4a,4b并干燥,然后通过电弧焊将熔接的接头部分熔化成穿透 深度H1在指定范围内。 此后,相反侧的剩余接合部3a的后表面1b,2b或前表面侧1a,2a涂覆有穿透促进器4a,4b并干燥,然后通过电弧焊将熔接剩余的接合部3a 达到指定范围内的穿透深度H2。 版权所有(C)2007,JPO&INPIT

    • 10. 发明专利
    • Method of welding procedure for pipe
    • 管道焊接工艺方法
    • JP2006247673A
    • 2006-09-21
    • JP2005064761
    • 2005-03-09
    • Hitachi Ltd株式会社日立製作所
    • OBANA TAKESHIIMANAGA AKIYOSHIASHIDA EIJILUO XIANGJUNKOIDE HIROOHANEDA MITSUAKI
    • B23K9/23B23K9/00B23K9/028B23K9/095B23K31/00B23K101/06B23K103/04G21D1/00
    • B23K9/0213B23K2201/06B23K2203/05
    • PROBLEM TO BE SOLVED: To suppress stress corrosion cracks of an austenitic stainless steel pipe by reducing a tensile residual stress in a welded portion on the inside surface side in contact with reactor water, and further by converting the tensile residual stress into a compressive residual stress.
      SOLUTION: The method of a welding procedure for building-up the bevels of the austenitic stainless steel pipe using two kinds of welding wire made of different materials comprises a step of manufacture for forming the bevels so as to have a size and shape within a specified range, at least any one of a step of the root penetration welding for forming a specified back bead width on the back surface side at the bottom portion of the bevels and a step of the tack welding, a step of a first building-up welding for depositing the austenitic stainless steel wire from the back surface of the bevels to the height of specified accumulated beads, and a step of a second building-up welding for depositing a nickel based alloy wire up to the final layer on the upper surface of the bevels.
      COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:通过降低与反应器水接触的内表面侧的焊接部分中的拉伸残余应力来抑制奥氏体不锈钢管的应力腐蚀裂纹,并且通过将拉伸残余应力转换为 压缩残余应力。 解决方案:使用由不同材料制成的两种焊丝来建立奥氏体不锈钢管的斜面的焊接方法的方法包括制造用于形成斜面以具有尺寸和形状的步骤 在规定范围内,在斜面的底部的背面侧形成规定的后边缘宽度的根部贯通焊接的步骤和定位焊接的工序中的至少任意一个,第一建筑物的台阶 - 用于将所述奥氏体不锈钢丝从所述斜面的后表面沉积到所述特定的积聚珠的高度的焊接,以及用于沉积镍基合金丝直到所述上部的最终层的第二堆积焊接步骤 斜面的表面。 版权所有(C)2006,JPO&NCIPI