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    • 1. 发明专利
    • Radioactive ray transmission type wall-thickness measuring device of tubular member
    • 管状构件的放射性透射型壁厚测量装置
    • JPS61112909A
    • 1986-05-30
    • JP23446984
    • 1984-11-07
    • Fuji Electric Co LtdKawasaki Steel Corp
    • KONYA NORIOFUNIYU YUTAKAOKUMURA KIYOSHISHIMIZU MASAMIMATSUSHITA SHIGETADAMONNO ASAO
    • G01B15/02
    • G01B15/025
    • PURPOSE:To improve outside-diameter range responsivity and measuring accuracy of a tubular member, by changing a irradiation width of a beam by changing a distance of a plurality of individual radioactive source arranged in parallel in the direction of width of a broad radioactive beam. CONSTITUTION:At the beginning, a threaded rod 24A is turned with alignment with an outside-diameter P of a tubular member 10 to adjust an irradiation width L in such a way that the width L of a broad radioactive beam 14 is larger than the outside-diameter D of the member 10 and ratio of attenuation amount (NO-NS) to the total radioactive emission rate NO becomes optimum. Next, for uniformizing radioactive intensity distribution in the transversal direc tion of the broad radioactive beam corresponding to distances among individual radioactive sources 22A, 22B and 22C, a shielding 26A is turned for adjustment of the radioactive intensity of the central individual radioactive source 22B. Then, the specified standard specimen is inserted in the specimen space and after organizing divisions for wall-thickness measurement, an on-line measure ment is started.
    • 目的:为了改善管状构件的外径范围响应性和测量精度,通过改变沿宽广射线束的宽度方向平行布置的多个单个放射源的距离来改变光束的照射宽度。 构成:一开始,螺纹杆24A与管状构件10的外径P对准地转动,以调节照射宽度L,使得宽放射性束14的宽度L大于外侧 - 成员10的直径D和衰减量(NO-NS)与总放射性排放速率NO的比率变得最佳。 接下来,为了对应于各个放射源22A,22B和22C之间的距离的宽放射性束横向的放射性强度分布的均匀化,屏蔽层26A被转动以调节中央个体放射源22B的放射强度。 然后,将规定的标准样品插入样品空间,组织分层后进行壁厚测定,开始在线测量。
    • 2. 发明专利
    • Method and apparatus for monitoring steel tube upsetter
    • 用于监测钢管的方法和装置
    • JPS6142442A
    • 1986-02-28
    • JP16284784
    • 1984-08-03
    • Kawasaki Steel Corp
    • OKUMURA KIYOSHIFUNIYU YUTAKA
    • B21J5/08B21K21/12
    • PURPOSE: To enable to monitor accurately whether upsetting is being made normally or not in forming an upset part at the end of a steel tube by measuring load applied to an upset punch and displacement.
      CONSTITUTION: The end part 1B of a steel tube 1 is heated to about 1250°C and inserted to a die 18, and the body 1A of the steel tube 1 is held firmly by a clamping jaw 17. Then a fly-wheel 12 is rotated, and the rotation torque is transmitted to a punch holder 15 through a crank shaft 11, a connecting rod 13 and a oil pressure cushion device 14 and receprocation of 1 cycle is made in about 6sec. Consequently, an upset punch 16 set to the punch holder 15 forms upset at the heated end 1B of the steel tube. This course of upser forming process is detected from the load spplied to the upset punch 16 and deformation, and quality of upsetting is judged from the pattern. Thus, monitoring of upsetting work is made possible.
      COPYRIGHT: (C)1986,JPO&Japio
    • 目的:通过测量施加在镦粗冲头和位移的载荷,能够准确地监测在钢管端部形成镦锻部件时是否正常镦锻。 构成:钢管1的端部1B被加热到约1250℃并插入模具18中,钢管1的主体1A由夹爪17牢固地保持。然后,飞轮12 旋转扭矩通过曲轴11,连杆13和油压缓冲装置14传递到冲头保持件15,并且在约6秒内进行1个循环的接收。 因此,设置在冲头座15上的镦锻冲头16在钢管的加热端1B处形成镦粗。 从施加到镦锻冲头16的载荷和变形中检测出该升高成型过程,并根据图案判断镦锻质量。 因此,可以对镦粗工作进行监控。
    • 3. 发明专利
    • Load detector of working tool rest in metal forming machine
    • 金属成型机工作工具的负载检测器
    • JPS61123404A
    • 1986-06-11
    • JP24157984
    • 1984-11-17
    • Kawasaki Steel CorpKyowa Dengiyou:Kk
    • OOTA RYOICHIFUNIYU YUTAKAYABE KOICHIAKASAKA KAZUYUKI
    • B21C25/02B21B17/14B21B38/06B21C1/00B21C51/00
    • B21B38/06
    • PURPOSE:To detect the load on a working tool rest which is generated during rolling with simple and inexpensive constitution by attaching load detectors to part of a guide rail for sliding and guiding the working tool rest in a metal forming machine. CONSTITUTION:The guide rail 11 is fitted into a rail groove 9 formed to a base part 1 and is fixed thereto. A roll stand 3 is slidably fitted to the guide rial 11 with the guide grooves 10 formed to the roll stand 3. Strain gages 12a, 12b which form strain inducing parts each having an I-shaped cross section and of which the strain inducing parts incline by 45 deg. in the transfer direction and intersect orthogonally with each other in the plane along the transfer direction of a work are attached to part of the rail 11. The shearing forces generated in the strain inducing parts are thus detected as electric signals by the gages 12a, 12b and the load generated in the roll stand 3 is detected.
    • 目的:通过将负载检测器连接到导轨的一部分,以便在金属成型机中滑动和引导加工工具架,来检测在轧制过程中产生的加工刀架上的负载。 构成:将导轨11装配到形成于基部1上的导轨槽9中,并固定在该槽9上。 辊架3可滑动地装配到引导件11,导向槽10形成在辊架3上。形成应变诱导部件的应变片12a,12b,每个应变诱导部分具有I形横截面,其应变诱导部件倾斜 45度 沿着传送方向并沿着工件的传送方向在平面中彼此正交地相交。轨道11的一部分附着在应变感应部件中产生的剪切力被量规12a,12b检测为电信号 并且检测在辊架3中产生的负载。
    • 4. 发明专利
    • Method and apparatus for eddy current flaw detection of tubular material
    • 用于电流检测管状材料的方法和装置
    • JPS61112959A
    • 1986-05-30
    • JP23447084
    • 1984-11-07
    • Hara Denshi Sokki KkKawasaki Steel Corp
    • KAMIMURA SHIGENORIOIDE FUMIAKIFUNIYU YUTAKAASANO EIICHIHAYASHIBE SHOJIIIDA FUMIO
    • G01N27/90
    • G01N27/9053
    • PURPOSE:To eliminate the mechanical alteration of the replacement or mount dimension of a sensor unit, by calculating the interval between a material to be subjected to flaw detection and a flaw detection probe as the function of the outer diameter dimension of the material to be subjected to flaw detection and correcting the output of the flaw detection probe on the basis of interval correction coefficient. CONSTITUTION:The interval G between the surface of a part to be subject to flaw detection and the valley part of a V-shaped roll 12 is different according to the outer diameter phiof the material 10 to be subjected to flaw detection. The interval G is the product of the function F1(theta) of the open angle (the angle of the V-shaped roll) of the V-shaped roll 12 and the outer diameter phi of the material 10 to be subjected to flaw detection and a horizontal interval D is the product of the function F2(theta) of the V-shaped roll angle theta and the outer diameter phi of the material 10 to be subjected to flaw detection. Therefore, the interval G and the horizontal interval D are different according to the V-shaped roll angle theta and, as the angle theta becomes larger, the difference of the interval G due to the change in the outer diameter becomes smaller and the change of the horizontal interval D also becomes smaller. In order to correct the change in the sensitivity of a sensor caused by the change in the intervals, the interval between the material to be subjected to flaw detection and a flaw detection probe, when the V-shaped roll is contacted with the surface of the material to be subjected to flaw detection, is calculated as the function of the outer diameter function of the material to be subjected to flaw detection and interval correction coefficient is guided from the correlation of the intervals and flaw detection sensitivity and the output of the flaw detection probe is corrected on the basis of said coefficient.
    • 目的:为了消除传感器单元的更换或安装尺寸的机械改变,通过计算要进行缺陷检测的材料与探伤探针之间的间隔作为受材料的外径尺寸的函数 根据间隔校正系数对探伤探头的输出进行探伤和校正。 构成:要进行探伤的部分的表面与V形辊12的谷部之间的间隔G根据要进行缺陷检测的材料10的外径角度而不同。 间隔G是V形辊12的打开角度(V形辊的角度)的函数F1(θ)和要进行缺陷检测的材料10的外径phi的乘积, 水平间隔D是V形辊角度θ的函数F2(θ)和要进行缺陷检测的材料10的外径φi的乘积。 因此,间隔G和水平间隔D根据V形侧倾角θ而不同,并且随着角度θ变大,由于外径的变化引起的间隔G的差变小, 水平间隔D也变小。 为了校正传感器的灵敏度的变化,当V形辊与表面相接触时,由间隔变化引起的传感器的灵敏度变化,即要进行探伤的材料与探伤探针之间的间隔 作为受到缺陷检测的材料的外径函数的函数,计算出要进行缺陷检测的材料,并且从间隔和缺陷检测灵敏度与缺陷检测的输出的相关性引导间隔校正系数 基于所述系数校正探针。
    • 5. 发明专利
    • Method for controlling wall thickness of pipe in drawing mill
    • 用于控制图纸中管壁厚度的方法
    • JPS61108414A
    • 1986-05-27
    • JP22798684
    • 1984-10-31
    • Kawasaki Steel Corp
    • OOTA RYOICHIFUNIYU YUTAKA
    • B21B17/14B21B35/02B21B37/18B21B37/78
    • B21B37/78B21B17/14B21B35/025
    • PURPOSE:To improve the accuracy of a wall thickness of pipe, by measuring a tension between adjoining stands as well as computing the deviation between the measured tension and a target one and controlling the number of revolutions of a rolling stand of the pipe end so as to make the deviation to be zero. CONSTITUTION:Each stand of a stretch reducer 7 is driven by a motor 6, and is provided with a tension detecting device 2. The device 2 has shearing type load detectors (load cell) 12, which are incorporated in upper and lower rails 10 and 11 respectively. As the forces acting between a roll stand 13 and the upper and lower rails 10, 11 are respectively transmitted through the detectors 12, the stress acting on the stand 13 in the rolling direction is obtained. An interstand tension is computed based on said stress and each boundary conditions, and the deviation between the computed tension and a target tension is inputted to a computer 4, to control the number of revolutions of a stand of the pipe end. In this way, the accuracy of a wall thickness of pipe is improved.
    • 目的:提高管壁厚度的精度,通过测量相邻支架之间的张力,以及计算被测张力与目标之间的偏差,并控制管端轧机的转数,以便 使偏差为零。 构成:拉伸减速器7的每个支架由电动机6驱动,并且设置有张力检测装置2.装置2具有剪切式负载检测器(称重传感器)12,其结合在上轨道10和下轨道10中 11。 当作用在辊架13与上轨道10和下轨道11之间的力分别透过检测器12时,获得在轧制方向作用在支架13上的应力。 基于所述应力和每个边界条件计算台架张力,并且将计算的张力和目标张力之间的偏差输入到计算机4,以控制管端的立柱的转数。 这样,管道壁厚的精度提高。
    • 6. 发明专利
    • Method and device for monitoring steel pipe upsetter
    • 用于监测钢管的方法和装置
    • JPS6137343A
    • 1986-02-22
    • JP15727584
    • 1984-07-30
    • Kawasaki Steel Corp
    • OKUMURA KIYOSHIFUNIYU YUTAKA
    • B21J5/08B21K21/12
    • PURPOSE: To monitor whether upsetting is normally executed or not by measuring the load value to be applied to an upsetting punch during upsetting and the displacement of said punch and processing the measured values.
      CONSTITUTION: A steel pipe 1 heated at end 1B is transversely fed to the upsetter shown in the figure and after the pipe end 1B stops in a prescribed end, said end is inserted into a die 18 and the pipe 1 is fixed. The upsetting punch 16 moves back and forth and the end 1B is upset. The load value of the punch 16 is measured by load cells 21, 21 and the displacement of the punch 16 is measured by a magnetic linear scale 23. The respective measured values are read into a digital storage device 33. The read sample values are transmitted to a microcomputer 34, by which the values are made displayable as an actual load-displacement pattern. Said pattern is compared with a standard load-displacement pattern with respect to the correct upsetting of a setter 35. The defectiveness and non-defectiveness of the upsetting are thus discriminated and the result thereof is made displayable on a display device 36 for the result of the discrimination.
      COPYRIGHT: (C)1986,JPO&Japio
    • 目的:通过测量在镦锻期间应用于镦锻冲头的负载值以及所述冲头的位移以及处理测量值来监视镦锻是否正常执行。 构成:在端部1B加热的钢管1横向供给到图中所示的镦锻机,在管端部1B停止规定的一端后,将该端部插入模具18,将管1固定。 镦锻冲头16来回移动,并且端部1B不舒服。 冲头16的载荷值由称重传感器21,21测量,冲头16的位移由磁性线性刻度23测量。各个测量值被读入数字存储装置33.读取的样本值被传送 到微型计算机34,通过该微型计算机34可以将值作为实际的负载位移模式显示。 所述图案与相对于设定器35的正确镦粗的标准载荷位移图案进行比较。因此,辨别镦粗的缺陷性和非缺陷性,并且其结果在显示装置36上显示为结果 歧视。
    • 7. 发明专利
    • Printing device of inside of pipe
    • 管道内部打印装置
    • JPS61134257A
    • 1986-06-21
    • JP25510184
    • 1984-12-04
    • Kawasaki Steel CorpMaakutetsuku:Kk
    • KOYAMA AKIHIROFUNIYU YUTAKASAKURADA KAZUYUKI
    • B41F17/14B25J9/16B41F17/00B41F17/10B41F17/20B41J3/407
    • B41F17/10B25J9/1679B25J9/1692B41F17/006
    • PURPOSE: To enable to print automatically letters and marks on the insides of various kinds of pipes, by providing a pipe end detecting sensor and collision preventive sensor on a part of a printing machine body.
      CONSTITUTION: A printing head PH and pipe end detecting sensor ES are fitted to a printing machine body PS to be fitted to the tip of a multi-joint arm A and a collision preventive CS is fitted further to the tip of them. The above pipe end detecting sensor ES is a device having a function detecting an end part of a pipe P and generating a signal for suspending insertion action by detecting the end of the pipe on the basis of the pipe end. In addition to the above, the collision preventive sensor CS is a device preventing the printing machine body from colliding against the other body as well as the pipe P. As control is performed by receiving information such as the outer diameter and a thickness of the pipe through equipments as above, printing of necessary letters and marks can be performed extremely efficiently and automatically at a predetermined position of the inside of the pipe.
      COPYRIGHT: (C)1986,JPO&Japio
    • 目的:通过在印刷机体的一部分设置管端检测传感器和防碰撞传感器,能够自动打印各种管道内部的字母和标记。 构成:将打印头PH和管端检测传感器ES安装到印刷机主体PS上,以装配到多关节臂A的末端,并且防止碰撞的CS进一步安装在其顶端。 上述管端检测传感器ES是具有检测管P的端部的功能的装置,并且通过基于管端检测管的端部而产生用于暂停插入动作的信号。 除了上述之外,防撞传感器CS是防止印刷机主体与管道P碰撞的装置。通过接收诸如管道的外径和厚度的信息来进行控制 通过如上所述的设备,可以在管道内部的预定位置处非常有效地和自动地执行必要的字母和标记的打印。
    • 8. 发明专利
    • Hot eddy current flaw detection apparatus
    • 热EDDY电流检测装置
    • JPS61104250A
    • 1986-05-22
    • JP22545584
    • 1984-10-26
    • Hara Denshi Sokki KkKawasaki Steel Corp
    • KAMIMURA SHIGENORIOIDE FUMIAKIASANO EIICHIFUNIYU YUTAKAHASHIMOTO KIYOMIKAWAKAMI MASANOBU
    • G01N27/90
    • G01N27/9006
    • PURPOSE:To perform hot eddy current flaw detection at a flaw detection sensitivity level almost same at any temp., by controlling a material to be inspected to a proper DC magnetic saturation level with respect to local humidity irregularity in the circumferential direction. CONSTITUTION:A coaxial yoke 22 is arranged to the surface of a material 10 to be inspected so as to make the axis thereof vertical to the surface of said material 10 and a local magnetic saturation coil 24 is wound around the coaxial yoke 22 while a flaw detection probe 26 is arranged inside the local magnetic saturation coil 24. At the same time, a temp. sensor 30 for measuring the local temp. of the material to be inspected is provided and the magnetism saturating DC current supplied to the local magnetic saturation coil 24 is controlled corresponding to the local temp. of the material to be inspected measured by the temp. sensor 30.
    • 目的:在任何温度下以探伤灵敏度水平几乎相同的方式进行热涡流探伤,通过将周围方向的局部湿度不均匀性检测到的材料控制在适当的直流磁饱和度水平。 构成:将同轴磁轭22布置在要检查的材料10的表面上,以使其轴线垂直于所述材料10的表面,并且局部磁饱和线圈24缠绕在同轴磁轭22上,同时有缺陷 检测探针26配置在局部磁饱和线圈24内。同时, 用于测量局部温度的传感器30。 并且对应于局部温度控制供给局部磁饱和线圈24的磁饱和直流电流。 的待检材料由温度测量。 传感器30。
    • 9. 发明专利
    • Method for controlling tension of mandrel mill
    • 控制轧机张力的方法
    • JPS6137311A
    • 1986-02-22
    • JP15796384
    • 1984-07-27
    • Hitachi LtdKawasaki Steel Corp
    • KONYA NORIOFUNIYU YUTAKAOKUMURA KIYOSHIASAKAWA YUKIO
    • B21B37/48B21B17/04B21B37/00B21B37/78G05D15/00
    • B21B37/78B21B17/04
    • PURPOSE:To eliminate the variation of the wall thickness of a steel pipe by using a forward slip obtained by correcting a reference forward slip by a torque change, and outputting a control output gain used for changing a roll peripheral speed based on the deviation from an aimed value of tension, to correct the peripheral speed in controlling the rolling tension of a pipe material. CONSTITUTION:A pulse counter 24 which inputs a pulse signal 20 of the number of revolutions of a roll 14k, starts by a biting signal outputted from a load cell 22k and stops by a biting signal outputted from a load cell 22k+1 to output the integrated number of pulses C. An arithmetic device 26 obtains a forward slip fk by correcting the reference forward slip fok of a material 10 to be rolled, obtained from the number of pulses C, by using the veriation portion DELTAGk of a rolling torque to decide a control output gain (g) used for changing a roll peripheral speed Vrk in accordance with a tension deviation DELTAtauk. The control amount DELTAVrk of roll peripheral speed is outputted by using the gain (g), to correct the roll peripheral speed with the aid of a control device. Accordingly, the material 10 is rolled into the uniform wall thickness without causing the deviation of the biting tensions at the front and rear parts, to improve the finish yield.
    • 目的:通过使用通过扭矩变化校正参考前进滑差获得的前进滑移来消除钢管的壁厚的变化,并且输出用于改变辊圆周速度的控制输出增益,该控制输出增益基于与 目标值的张力,以校正圆周速度来控制管材的滚动张力。 构成:输入辊14k的转数的脉冲信号20的脉冲计数器24由从测力传感器22k输出的咬入信号开始,并通过从测力传感器22k + 1输出的咬入信号停止,输出 积分的脉冲数C.运算装置26通过使用滚动转矩的解码部分DELTAGk来校正从脉冲数C获得的待滚动的材料10的参考向前滑差fok来确定向前滑移fk,以决定 用于根据张力偏差DELTAtauk改变卷圆周速度Vrk的控制输出增益(g)。 通过使用增益(g)输出滚筒圆周速度的控制量DELTAVrk,借助于控制装置来校正滚动圆周速度。 因此,材料10被轧制成均匀的壁厚,而不会导致前部和后部的咬合张力的偏差,以提高成品率。
    • 10. 发明专利
    • Method for controlling tension of mandrel mill
    • 控制轧机张力的方法
    • JPS6137310A
    • 1986-02-22
    • JP15796284
    • 1984-07-27
    • Hitachi LtdKawasaki Steel Corp
    • KONYA NORIOFUNIYU YUTAKAOKUMURA KIYOSHIASAKAWA YUKIOTATE YOSHIO
    • B21B37/48B21B17/04B21B37/00B21B37/78G05D15/00
    • B21B37/78B21B17/04
    • PURPOSE:To restrain surely the wall thickness and the variation of the outer diameter of a material to be rolled by controlling the number of revolutions of a roll to conform an interstand tension, which is detected by a torque arm obtained from an outer diameter at the inlet side and the values of an effective roll diameter, a rolling torque and a rolling load, to an aimed value. CONSTITUTION:An effective roll radius R is obtained from a roll gap S of mandrel mill and an effective outer diameter Do obtained by the square conversion of the outer of a rolling material by using the equation I, a rolling torque G is obtained by using the equation II, a torque arm (l) is obtained from a rolling load P, the radius R, torque G and an outer diameter Gi at the at the inlet side by using the equation III; then an interstand tension Tf is obtained from the torque arm (l) by using the equation IV. The number of revolutions N of roll is controlled so as to conform the tension Tf to an aimed value Tfai. Thus the wall thickness and the variation of the outer diameter of a material to be rolled are surely restrained to well perform the mandrel-mill rolling.
    • 目的:通过控制轧辊的转数来确定壁厚和外径的变化,以适应台架张力,这是通过从外径处获得的扭矩臂检测到的 入口侧和有效轧辊直径,轧制转矩和轧制负载的值达到目标值。 构成:从芯棒式无缝管轧机的轧辊间隙S获得有效的轧制半径R,并且通过使用式I通过轧制材料的外部的平方转换获得的有效外径Do,通过使用轧制转矩G 通过使用公式III,从轧制载荷P,半径R,转矩G和入口侧的外径Gi获得转矩臂(1) 那么通过使用等式IV从转矩臂(1)获得中间架张力Tf。 控制辊的转数N以使张力Tf与目标值Tfai一致。 因此,可靠地抑制被轧材的壁厚和外径的变化,以良好地进行芯棒式轧机轧制。