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    • 1. 发明专利
    • Stator coil manufacturing apparatus
    • 定子线圈制造设备
    • JP2014007793A
    • 2014-01-16
    • JP2012139946
    • 2012-06-21
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEHARA YUSUKEKUROSAWA TAKESHINOHATA KAZUHIRO
    • H02K15/04H02K3/04
    • PROBLEM TO BE SOLVED: To provide a stator coil manufacturing apparatus which shortens the processing time to achieve excellent productivity, while cutting down facility cost by reducing the number of facilities.SOLUTION: A stator coil manufacturing apparatus 1 comprises: a plurality of molding units 20 each of which has a mold 24 for performing bending work on conductor wires Cw; rotary conveying means 10 for conveying the plurality of molding units 20 mounted thereon; and an operating mechanism 30 for operating the molding units 20 which have been conveyed to a predetermined position. The molding units 20 each include: a first operating element 22 for preparing bending work; a second operating element 23 for operating the mold 24 and a bending work part 27 so as to perform the bending work on the supplied conductor wires Cw; and a third operating element 28 for discharging the conductor wires Cw after the bending work has been performed.
    • 要解决的问题:提供一种定子线圈制造装置,其通过减少设备数量来缩短处理时间,从而实现优异的生产率,同时降低设备成本。定子线圈制造装置1包括:多个模制单元20 每个都具有用于在导线Cw上进行弯曲加工的模具24; 用于输送安装在其上的多个模制单元20的旋转输送装置10; 以及用于操作已经被输送到预定位置的模制单元20的操作机构30。 模制单元20各自包括:用于准备弯曲加工的第一操作元件22; 用于操作模具24的第二操作元件23和弯曲加工件27,以对所提供的导线Cw进行弯曲加工; 以及用于在进行弯曲加工之后对导线Cw进行放电的第三操作元件28。
    • 2. 发明专利
    • Manufacturing method of stator coil and motor using the stator coil
    • 使用定子线圈的定子线圈和电机的制造方法
    • JP2011239644A
    • 2011-11-24
    • JP2010111332
    • 2010-05-13
    • Denso Corp株式会社デンソー
    • HARA YUSUKEOKUSHITA DAISUKETAKEUCHI TAKAOFUTAMI KIYOKAZUNAKAMURA SATORUNAKANO FUMIHIRO
    • H02K15/04
    • H02K15/0478Y10T29/49009
    • PROBLEM TO BE SOLVED: To provide a manufacturing method of a stator coil excellent in productivity by reducing working hours.SOLUTION: A plurality of metal mold pairs 50 arranged facing each other with an insulation coated conductor wire 30 therebetween are located at a predetermined interval in a longitudinal direction of the insulation coated conductor wire 30, and all of the metal mold pairs 50 are moved in the longitudinal direction of the insulation coated conductor wire 30. In this state, a formation process comprises: a formation process of a coil end conductor portion forming the coil end conductor portion from the feeded insulation coated conductor wire 30 by moving each metal mold pair 50 to approach each other; and a formation process of a slot housing conductor portion forming the slot housing conductor portion by moving adjacent metal mold pairs 50 to approach each other and simultaneously moving at least one of metal mold pairs 50 in the right-angle direction to the longitudinal direction of the insulation coated conductor wire 30.
    • 解决的问题:通过减少工作时间来提供生产率优异的定子线圈的制造方法。 解决方案:在绝缘涂覆的导体线30的纵向方向上以预定的间隔设置多个彼此面对地布置有绝缘涂覆的导体线30的金属模具对50,并且所有的金属模具对50 在绝缘被覆导体线30的长度方向上移动。在这种状态下,形成处理包括:通过移动每个金属,从馈电的绝缘被覆导体线30形成线圈端部导体部分的线圈端部导体部分的形成过程 模具对50接近; 以及通过使相邻的金属模具对50彼此接近并同时将金属模具对50中的至少一个沿直角方向移动到所述槽壳体导体部分的纵向方向上而形成槽壳体导体部分的槽壳体导体部分的形成过程 绝缘涂层导体线30.版权所有(C)2012,JPO&INPIT
    • 3. 发明专利
    • U-turn bus bar
    • U-TURN BUS BAR
    • JP2008312410A
    • 2008-12-25
    • JP2007159969
    • 2007-06-18
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEKONDO FUMIO
    • H02G3/16H01R4/58H05K7/06
    • H02G5/02
    • PROBLEM TO BE SOLVED: To provide a bus bar which can fully secure electrical conductive properties and heat radiation properties and which is superior in processability, as well. SOLUTION: A rectangular sectional shaped square bar 23 made of a conductor and having a width b and thickness t is folded into a U-turn shape and arranged in parallel with each other, and one part of the square bars 23 arranged in parallel with each other is spot-welded; while a gap is formed in the other part, and this U-turn bus bar 21 constitutes the conductor having the thickness t and a width 2b as a whole. Then, opposing surfaces 23x and 23 y of a pair of square bars 23, arranged in parallel with each other, are used as a heat radiating surface, and heat radiation efficiency is improved. Moreover, a connecting hole 39 is provided at a U-turn folded part 25, one square bar having a part with no spot-welding is protruded to form protruding parts 31, 33; and conductor connection to the other equipment is facilitated. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:提供可以完全确保导电性能和散热性能并且加工性能优异的汇流条。 解决方案:由导体制成并且具有宽度b和厚度t的矩形截面形方形杆23折叠成U形转弯形状并且彼此平行地布置,并且一部分方形杆23布置在 相互平行点焊; 而另一部分形成间隙,并且该U形汇流条21构成整体厚度t和宽度2b的导体。 然后,将彼此平行布置的一对方形杆23的相对表面23x和23y用作散热表面,并且提高散热效率。 此外,在U形折叠部25处设置有连接孔39,具有不具有点焊的部分的一个方棒突出以形成突出部31,33; 并且便于与其他设备的导体连接。 版权所有(C)2009,JPO&INPIT
    • 4. 发明专利
    • Device and method of molding stator coil
    • 模具定子线圈的装置和方法
    • JP2012239371A
    • 2012-12-06
    • JP2011285923
    • 2011-12-27
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEHARA YUSUKEFUTAMI KIYOKAZUTAKEUCHI TAKAO
    • H02K15/04
    • PROBLEM TO BE SOLVED: To provide a device and a method of molding a stator coil, capable of reducing the number of equipment to reduce costs.SOLUTION: A molding device 10 for molding a slot housing part and a coil end part by processing a conductor wire, includes: one or more molds 30 having a composite processing surface formed by compositing two or more processing surfaces among a processing surface for processing the conductor wire into the shape of the slot housing part and a plurality of mutually different processing surfaces for processing the conductor wire into the shape of the coil end part; and a mold transfer mechanism 40 for transferring the molds 30 in a predetermined stroke direction. The device 10 molds a plurality of shapes corresponding to the composite processing surface on the conductor wire by transferring the molds 30 by the mold transfer mechanism 40 and processing the conductor wire. This structure can reduce the number of the molds 30 (the number of equipment) required in total to reduce costs. The reduced number of the molds 30 can reduce a changing frequency of gripping a conductor wire Cw, thereby improving pitch accuracy.
    • 要解决的问题:提供一种能够减少设备数量以降低成本的定子线圈的成型装置和方法。 解决方案:一种用于通过处理导线来模制狭槽容纳部分和线圈端部的成型装置10包括:一个或多个模具30,其具有通过在处理表面中合成两个或更多个处理表面而形成的复合处理表面 用于将导体线加工成槽壳体部分的形状和多个相互不同的处理表面,用于将导线处理成线圈端部的形状; 以及用于在预定行程方向上传送模具30的模具传送机构40。 设备10通过由模具传送机构40传送模具30并且对导体线进行处理,从而在导线上模制与复合处理表面相对应的多个形状。 这种结构可以减少总共需要的模具数量30(设备数量)以降低成本。 模具30的数量减少可以减少夹持导线Cw的变化频率,从而提高间距精度。 版权所有(C)2013,JPO&INPIT
    • 5. 发明专利
    • Branch-shaped bus bar
    • 分支型巴士酒吧
    • JP2009065783A
    • 2009-03-26
    • JP2007231758
    • 2007-09-06
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEKONDO FUMIO
    • H02G3/16H01B7/00H01R9/03H05K7/06
    • PROBLEM TO BE SOLVED: To provide a bus bar which is excellent in current-carrying performance, heat dissipation performance, and processability, easy in processing even if the bus bar has a shape branching from, in particular, a main body, and reducible in cost. SOLUTION: In the branch-shaped bus bar 21, a main body parallel part 27 is formed by aligning a pair of square bars in parallel with each other which are obtained by bending a single continuous square bar 23 in a U-shape, the square bars 27a, 27b which constitute the main body parallel part 27 are extended from the main body parallel part 27 and U-turned to the main body parallel part, and portions such as first or fourth protrusions 45, 47 or 49, 51 which are branched and protruded from the parallel part 27 are formed. COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了提供一种汇流条,其具有优异的载流性能,散热性能和加工性,即使母线具有从特别是主体分支的形状也容易加工, 并降低成本。 解决方案:在分支状母线21中,主体平行部分27通过将一个平行的一对方棒彼此对准而形成,该方形杆通过将单个连续的方形杆23弯曲为U形而获得 构成主体平行部分27的方形杆27a,27b从主体平行部分27延伸并且U形转向主体平行部分,并且诸如第一或第四突起45,47或49,51 其形成为从平行部27分支且突出的部分。 版权所有(C)2009,JPO&INPIT
    • 6. 发明专利
    • Solenoid valve device and assembling method of the same
    • 电磁阀装置及其组装方法
    • JP2013130265A
    • 2013-07-04
    • JP2011281273
    • 2011-12-22
    • Denso Corp株式会社デンソー
    • OSADA SHINTAROKOSHIMOTO SHINICHIROKONDO FUMIOASANO KEIGONAGANAWA YUKIKOOKUSHITA DAISUKEMATSUNAGA YASUAKI
    • F16K31/06F02M51/00H01F7/127H01F7/16
    • PROBLEM TO BE SOLVED: To provide a solenoid valve device that can suppress failure of a valve member or breakage of a movable core, and can increasing a pulling-out load from the valve member of the movable core.SOLUTION: An end 182 of a needle 178 has a tightening face 186 and a stepped face 190 in an order from an end face 184 toward an end 180 side. A base end part 164 of a caulking part 163 of a movable core 158 is formed thinner than a tip 165, and the tip 165 of the caulking part 163 is caulked in a radially inward direction to closely contact the stepped face 190 of the needle 178. The movable core 158 axially holds the end 182 of the needle 178 by an end face abutting part 161 and the tip 165 of the caulking part 163. By this, abrasion dust is not produced by loosening as in fixing the movable core to the needle, and high pressing force is not repeatedly applied to the movable core. Spring back in a radial outward direction of the tip 165 after caulking can be suppressed.
    • 要解决的问题:提供一种能够抑制阀构件的故障或可动铁芯断裂的电磁阀装置,并且可以增加可动铁芯的阀构件的拉出负荷。解决方案: 针178具有从端面184朝向端部180侧的顺序的紧固面186和台阶面190。 可动铁芯158的铆接部163的基端部164形成为比尖端165薄,铆接部163的前端165沿径向向内方向铆接,以紧密接触针178的阶梯面190 可动铁心158通过端面抵接部161和铆接部163的前端165轴向地保持针178的端部182.由此,如将可动铁芯固定在针上那样,不会产生磨损粉尘 ,并且不会对可动铁心重复施加高的按压力。 可以抑制在铆接之后的尖端165的径向向外的方向弹回。
    • 7. 发明专利
    • Bending machine
    • 弯曲机
    • JP2010221263A
    • 2010-10-07
    • JP2009071874
    • 2009-03-24
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEKONDO FUMIOMORIKAWA NOBUYUKISHIOMI TOMOHIRO
    • B21D5/01H01R43/16
    • PROBLEM TO BE SOLVED: To provide a bending machine with high productive efficiency which facilitates shift of production for a different type of works in a short period of time, when multiple types of works are bent with the same bending profile (for example, bending angle) but at different bending positions. SOLUTION: The bending machine 100 includes a work transfer device 1, a metal die 10 composed of a punch 2 and a die 4 as a set, a stand 5 to support the metal die 10 movably via a rail 5a, and a metal die transportation means 20 to move the metal die 10. After the metal die 10 is transferred by the metal die transportation means 20 and set at a designated position, the works W1, W2 are transferred right below the punch 2 of the metal die 10 by the work transfer device 1 and the works W1, W2 are set. Then, the works W1, W2 are pressed by the punch 2 and subjected to bending work. COPYRIGHT: (C)2011,JPO&INPIT
    • 要解决的问题:为了提供具有高生产效率的弯曲机,这有助于在短时间内使不同类型的工件的生产转变,当多种类型的工件以相同的弯曲轮廓弯曲时(例如 ,弯曲角度),但在不同的弯曲位置。 弯曲机100包括工件传送装置1,由冲头2和作为一组的模具4构成的金属模具10,通过导轨5a可移动地支撑金属模具10的支架5和 金属模具传送装置20移动金属模具10.在金属模具10被金属模具传送装置20传送并设置在指定位置之后,工件W1,W2在金属模具10的冲头2的正下方传送 通过工件传送装置1和工件W1,W2被设定。 然后,工件W1,W2被冲头2按压,进行弯曲加工。 版权所有(C)2011,JPO&INPIT
    • 8. 发明专利
    • Cassette uncoiler
    • CASSETTE UNCOILER
    • JP2010201437A
    • 2010-09-16
    • JP2009047237
    • 2009-02-27
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEKONDO FUMIODEKITA HIROYUKISHIOMI TOMOHIRO
    • B21D43/00B21D43/02B21D43/04
    • PROBLEM TO BE SOLVED: To provide a cassette uncoiler capable of enhancing working rate by suppressing the stop of apparatuses in the material setup. SOLUTION: The cassette uncoiler exchangeably stores a hood material storage reel (10) around which a hoop material (1) with a pressed component (2) being connected thereto is wound. A dividing die (40) for separating the pressed component (2) from the hoop material (1) is installed in a vicinity of a cassette outlet (13) through which the hoop material (1) is delivered from the cassette uncoiler in a driving manner by the first external driving force. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供能够通过抑制材料设置中的装置停止来提高加工速率的盒式开卷机。 盒式开卷机可交​​换地存储罩材料储存卷轴(10),围绕着与其连接有按压部件(2)的环形材料(1)缠绕在其上。 用于将压制部件(2)与环箍材料(1)分开的分模(40)安装在盒式出口(13)的附近,环形材料(1)在驱动 方式由第一外部驱动力。 版权所有(C)2010,JPO&INPIT
    • 9. 发明专利
    • Manufacturing method of stator coil and motor using the stator coil, and apparatus for manufacturing the stator coil
    • 使用定子线圈的定子线圈和电机的制造方法以及制造定子线圈的装置
    • JP2011239649A
    • 2011-11-24
    • JP2010111398
    • 2010-05-13
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEHARA YUSUKETAKEUCHI TAKAOFUTAMI KIYOKAZUNAKAMURA SATORUNAKANO FUMIHIRO
    • H02K15/04
    • H02K15/0478Y10T29/49009Y10T29/49071Y10T29/53143Y10T29/53161
    • PROBLEM TO BE SOLVED: To provide a manufacturing method of a stator coil and an apparatus for manufacturing the stator coil excellent in productivity by reducing working hours.SOLUTION: An apparatus for manufacturing a stator coil comprises a movable holding member 60 including a plurality of holding hole 61 formed by cut groove extending into a rotary shaft side to hold a metal mold pair 50. Rotation of the movable holding member 60 makes all of a plurality of metal mold pairs 50 arranged facing each other with an insulation coated conductor wire 30 therebetween and located at a predetermined interval in a longitudinal direction of the insulation coated conductor wire 30 move rotationally in the longitudinal direction of the insulation coated conductor wire 30. This makes the metal mold pair 50 move along the holding hole 61 and perform a formation process of a slot housing conductor portion forming the slot housing conductor portion 40 and a formation process of a coil end conductor portion forming the coil end conductor portion 42 from the feeded insulation coated conductor wire 30.
    • 要解决的问题:提供定子线圈的制造方法以及通过减少工作时间而具有优异的生产率的定子线圈的制造装置。 解决方案:一种用于制造定子线圈的设备包括可移动保持构件60,该可移动保持构件60包括由延伸到旋转轴侧的切割槽形成的多个保持孔61,以保持金属模具对50.可动保持构件60的旋转 使绝缘被覆导体线30的长度方向上的预定间隔隔着绝缘被覆导体线30彼此相对配置,并且在绝缘被覆导体的长度方向上旋转地移动, 这使得金属模具对50沿着保持孔61移动,并且执行形成槽壳体导体部分40的槽壳体导体部分的形成过程以及形成线圈端部导体部分的线圈端部导体部分的形成过程 42,从馈电绝缘涂层导线30。版权所有(C)2012,JPO&INPIT
    • 10. 发明专利
    • Manufacturing method of stator coil and motor using the stator coil, and apparatus for manufacturing the stator coil
    • 使用定子线圈的定子线圈和电机的制造方法以及制造定子线圈的装置
    • JP2011239648A
    • 2011-11-24
    • JP2010111378
    • 2010-05-13
    • Denso Corp株式会社デンソー
    • OKUSHITA DAISUKEHARA YUSUKETAKEUCHI TAKAOFUTAMI KIYOKAZUNAKAMURA SATORUNAKANO FUMIHIRO
    • H02K15/04
    • H02K15/0478Y10T29/49009Y10T29/49011Y10T29/49012Y10T29/49071Y10T29/53143Y10T29/53161
    • PROBLEM TO BE SOLVED: To provide a manufacturing method of a stator coil and an apparatus for manufacturing the stator coil excellent in productivity by reducing working hours.SOLUTION: A plurality of metal mold pairs 50 arranged facing each other by movable holding members 60 with an insulation coated conductor wire 30 therebetween and located at a predetermined interval in a longitudinal direction of the insulation coated conductor wire 30, are all moved in the longitudinal direction of the insulation coated conductor wire 30. In this state, a formation process comprises: a formation process of a coil end conductor portion forming the coil end conductor portion 42 from the feeded insulation coated conductor wire 30 by moving each metal mold pair 50 to approach each other by a cam member 80; and a formation process of a slot housing conductor portion forming the slot housing conductor portion 40 by moving each metal mold pair 50 in the longitudinal direction of the insulation coated conductor wire 30 to contact the cam member 80 and moving each metal mold pair 50 in the right-angle direction of the insulation coated conductor wire 30.
    • 要解决的问题:提供定子线圈的制造方法以及通过减少工作时间而具有优异的生产率的定子线圈的制造装置。 解决方案:通过可移动的保持构件60彼此面对地布置有多个金属模具对50,绝缘涂覆的导体线30在绝缘涂覆的导体线30的纵向方向上以预定间隔定位, 在这种状态下,形成过程包括:通过移动每个金属模具,从馈电绝缘涂覆导体线30形成线圈端部导体部分42的线圈端部导体部分的形成过程 对50通过凸轮构件80彼此靠近; 以及通过沿着绝缘被覆导体线30的纵向方向移动每个金属模具对50以形成槽壳体导体部分40的槽壳体导体部分的形成过程,以接触凸轮构件80并将每个金属模具对50移动到 绝缘涂层导线30的直角方向。版权所有(C)2012,JPO&INPIT