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    • 64. 发明专利
    • Composite material having metallic glass spray-coating layer formed on sheet metal substrate and method for manufacturing the same
    • 具有在金属基材上形成的金属玻璃喷涂层的复合材料及其制造方法
    • JP2011017080A
    • 2011-01-27
    • JP2010129606
    • 2010-06-07
    • Tohoku UnivTopy Industries Ltdトピー工業株式会社国立大学法人東北大学
    • NAKAJIMA KOJISHIMIZU YUTAMOTOE KATSUJIIGARASHI TAKANORIKIMURA HISAMICHIINOUE AKIHISA
    • C23C4/06C23C4/12C23C4/18
    • PROBLEM TO BE SOLVED: To provide a composite material in which a compact metallic spray-coating layer is firmly deposited on a surface of an extremely thin metal substrate without breaking the metal substrate.SOLUTION: In the metallic glass composite material, the metallic glass spray-coating layer with no throughhole (pinhole) is formed on the surface of the metal substrate with a thickness of 5-300 μm without breaking the metal substrate. The metallic glass spray-coating layer is formed by heating at least a portion of a metal glass powder until it reaches a supercooled liquid state and solidifying and laminating the same on the surface of the metal substrate at a particle velocity of ≥300 m/s by thermal spraying. The supercooled liquid temperature range ΔTx of the metallic glass is ≥30°C, and the glass transition temperature Tg is ≤500°C. A pressurizing treatment of the metallic glass spray-coating layer at a supercooled liquid state can improve adhesion, denseness and homogeneity of the layer.
    • 要解决的问题:提供一种复合材料,其中紧凑的金属喷涂层牢固地沉积在非常薄的金属基底的表面上,而不会破坏金属基底。解决方案:在金属玻璃复合材料中,金属玻璃喷雾 在金属基板的表面上形成厚度为5-300μm的没有通孔(针孔)的涂层,而不破坏金属基板。 通过加热金属玻璃粉末的至少一部分直到其达到过冷液体状态并且以≥300m/ s的粒子速度将其固化并层压在金属基板的表面上而形成金属玻璃喷涂层 通过热喷涂。 金属玻璃的过冷液体温度范围ΔTx≥30℃,玻璃化转变温度Tg≤500℃。 金属玻璃喷涂层在过冷液态下的加压处理可提高层的粘附力,致密性和均匀性。
    • 65. 发明专利
    • Amorphous soft magnetic powder, toroidal core, and inductor
    • 非晶软磁粉,电弧芯和电感器
    • JP2010212442A
    • 2010-09-24
    • JP2009056729
    • 2009-03-10
    • Nec Tokin CorpNecトーキン株式会社Tohoku Univ国立大学法人東北大学
    • YAMADA TAKENOBUMATSUMOTO HIROYUKIURATA KENRIKONNO YOSUKEINOUE AKIHISA
    • H01F1/20B22F1/00B22F3/00B22F9/04C22C33/02C22C45/02C22C45/04H01F1/153H01F17/04H01F17/06H01F37/00
    • PROBLEM TO BE SOLVED: To provide an inductor whose loss is lower than that of conventional one and which can be manufactured by low-pressure molding. SOLUTION: In the three-dimensional shape of an amorphous soft magnetic powder particle used for manufacturing the inductor, the average value of the practical sphericity of Wadell is 0.90 or larger. This results from an effect that a higher average value of the practical sphericity of Wadell allows the suppression of the number of contact between powder particles in using the amorphous soft magnetic powder particles in a powder compacting body such as the inductor, and allows a higher density of filling when in pressure-forming, thereby raising powder compacting density and permeability. Moreover, this results from an effect that the suppression of the number of contacts between powder particles allows the manufacturing of the inductors or the like by low-pressure forming. Moreover, it is preferable to manufacture the amorphous soft magnetic powder particles of this embodiment by a water atomizing method. The reason is that the manufactured amorphous soft magnetic powder particle is easy to be shaped into a true sphere. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供损耗低于常规电感器的电感器,其可以通过低压成型制造。 解决方案:在用于制造电感器的无定形软磁粉末颗粒的三维形状中,Wadell的实际球形度的平均值为0.90或更大。 这是由于Wadell的实际球形度的较高的平均值能够抑制粉末颗粒在电感器等粉末压实体中使用无定形软磁性粉末颗粒的接触次数的效果,并且允许更高的密度 在压力成形时填充,从而提高粉末压实密度和渗透性。 此外,这是由抑制粉末颗粒之间的接触数量的效果导致通过低压成形制造电感器等。 此外,优选通过水雾化法制造本实施方式的无定形软磁性粉末颗粒。 原因是制造的非晶软磁粉末颗粒容易成形为真实的球体。 版权所有(C)2010,JPO&INPIT
    • 66. 发明专利
    • Method for manufacturing crystal metal-alloy product using metallic glass or metallic amorphous, and crystal metal-alloy product
    • 使用金属玻璃或金属非晶体制造晶体金属合金产品的方法和晶体金属合金产品
    • JP2010202907A
    • 2010-09-16
    • JP2009047815
    • 2009-03-02
    • Tohoku Univ国立大学法人東北大学
    • FUKUHARA MIKIOSHA KOKUKYOINOUE AKIHISAABE HIROYANISHIKAWA HIROSHITAKEMOTO TADASHI
    • C22C1/00C23F1/00
    • PROBLEM TO BE SOLVED: To solve such problem as that since a meso-scopic metallic cluster is different in catalyst, electron, photo-electron, magnetic characteristic, with a bulky metal, caused by the effect of comparative large surface area and few atomic number, this meso-scopic metal cluster is expected to the future development, but this scale is accumulated by making small into nano-meter size and further, is necessary to operate in the room temperature, and thus, crystal metal or alloy manufacturing method with the conventional mechanical or thermal cutting method, chemical-physical vapor-deposition coating method or corrosion method, can be not used. SOLUTION: An integrated fine structure (cell) which performs supper-fine patterning or quantum dot-tunneling, is manufactured with a manufacturing method for the metal or the alloy having nano-crystal by utilizing amorphous/crystal transition in the room temperature and by selectively melting the compositional elements in a metallic glass or metallic amorphous in the acidic solution without adding the outer energy, such as heat, light, electric charge. COPYRIGHT: (C)2010,JPO&INPIT
    • 解决的问题:为了解决由于比较大的表面积和效果而引起的催化剂,电子,光电子,磁特性与庞大的金属不同的中观观察金属簇的问题 原子序数很少,这种中观的金属簇有望在未来发展,但是这种尺度是通过将其纳入纳米尺寸而进一步累积的,这是在室温下运行所必需的,因此,晶体金属或合金制造 方法采用常规的机械或热切割方法,化学物理气相沉积涂覆法或腐蚀方法,不得使用。 解决方案:通过在室温下利用非晶/晶体转变的金属或具有纳米晶体的合金的制造方法制造执行超精细图案化或量子点隧穿的集成精细结构(单元) 并且通过选择性地熔化金属玻璃中的组成元素或在酸性溶液中金属无定形的溶液中,而不增加诸如热,光,电荷的外部能量。 版权所有(C)2010,JPO&INPIT
    • 68. 发明专利
    • Inductance element and method of manufacturing the same
    • 电感元件及其制造方法
    • JP2010118484A
    • 2010-05-27
    • JP2008290449
    • 2008-11-13
    • Nec Tokin CorpNecトーキン株式会社Tohoku Univ国立大学法人東北大学
    • YAMADA TAKENOBUURATA KENRIMATSUMOTO HIROYUKIINOUE AKIHISA
    • H01F17/06B22F3/00B22F5/00C22C45/02H01F1/153H01F37/00H01F41/02
    • PROBLEM TO BE SOLVED: To provide an inductance element having small core loss and high efficiency by a heat treatment with a lower temperature as compared with the conventional art. SOLUTION: The inductance element 100 includes a compact 1 containing Fe-based amorphous powder and a binding material, and a coil 2 provided in the compact 1. The inductance element 100 is an integrated molding type inductor, wherein the compact 1 constitutes a magnetic core portion 3 and both ends of the coil 2 are exposed from the molding 1 to constitute terminal portions 4a and 4b. The Fe-based amorphous powder is a material essential to make the coil 2 into an integrated molding coil having excellent DC superposition characteristics and adaptive to a large current, and preferably has a composition such that crystallization temperature Tx is ≤520°C. Under the conditions, an optimum strain removing heat treatment can be carried out at low temperature and insulation property and low loss of the core (magnetic core portion 3) can be made compatible. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:与传统技术相比,通过较低温度的热处理来提供具有小的磁芯损耗和高效率的电感元件。 电感元件100包括含有Fe基非晶体粉末和粘合材料的压块1和设置在压块1中的线圈2.电感元件100是一体成型电感器,其中压实体1构成 磁芯部分3和线圈2的两端从模制件1露出以构成端子部分4a和4b。 铁基非晶质粉末是使线圈2成为具有优异的DC叠加特性并且适合于大电流的一体化模制线圈所必需的材料,并且优选具有结晶温度Tx≤520℃的组成。 在这种条件下,可以在低温下进行最佳的除菌热处理,并且可以使绝缘性能和芯的低损耗(磁芯部3)兼容。 版权所有(C)2010,JPO&INPIT
    • 69. 发明专利
    • Arc melting furnace and arc casting device
    • 电弧熔炼炉和电弧铸造装置
    • JP2010112573A
    • 2010-05-20
    • JP2008283129
    • 2008-11-04
    • Tohoku Univ国立大学法人東北大学
    • YOKOYAMA YOSHIHIKOINOUE AKIHISA
    • F27B3/20B22D33/02F27B3/19F27D3/14F27D11/08
    • PROBLEM TO BE SOLVED: To provide an arc melting furnace and an arc casting device capable of reinjecting molten metal, and preventing flowing of floating slag to a casting mold. SOLUTION: A furnace body 21 has a recessed molten metal storing section 24 formed into the partial spherical shape for storing molten metal 1a inside, and has a molten metal injection hole 25 communicated with the external, on a position out of a deepest section of the molten metal storing section 24. The furnace body 21 is constituted tiltably from an ordinary position to a molten metal injecting position for discharging the molten metal 1a inside of the molten metal storing section 24 from the molten metal injection hole 25. A first discharging means 22 is disposed to perform arc discharge so that a material 1 received inside of the molten metal storing section 24 can be melted when the furnace body 21 is located at the ordinary position. A second discharging means 23 is disposed at an upper part of the molten metal injection hole 25 to perform arc discharge toward the molten metal injection hole 25 so that the material 1 at least near the molten metal injection hole 25 can be melted, when the furnace body 21 is located at the molten metal injecting position. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种能够重新注入熔融金属并防止浮渣流到铸模的电弧熔化炉和电弧铸造装置。 解决方案:炉体21具有形成为部分球形的凹陷熔融金属储存部分24,用于将熔融金属1a储存在内部,并且具有与外部连通的熔融金属注入孔25在最深处的位置 炉体21从普通位置到熔融金属注入位置倾斜地构成,用于从熔融金属注入孔25排出熔融金属储存部分24内的熔融金属1a。第一 放电装置22设置成执行电弧放电,使得当炉体21位于普通位置时,容纳在熔融金属存储部分24内部的材料1可以熔化。 第二排出装置23设置在熔融金属注入孔25的上部,以对熔融金属注入孔25进行电弧放电,使得至少在熔融金属注入孔25附近的材料1可以熔化 主体21位于熔融金属注入位置。 版权所有(C)2010,JPO&INPIT
    • 70. 发明专利
    • Large-sized bulk metallic glass and method for manufacturing large-sized bulk metallic glass
    • 大尺寸大块金属玻璃和制造大尺寸大块金属玻璃的方法
    • JP2009068101A
    • 2009-04-02
    • JP2007241118
    • 2007-09-18
    • Tohoku Univ国立大学法人東北大学
    • INOUE AKIHISAYOKOYAMA YOSHIHIKO
    • C22C45/10B22D18/02B22D23/00B22D25/00B22D27/09C22C1/00C22C1/02
    • PROBLEM TO BE SOLVED: To provide large-sized bulk metallic glass formable in a critical diameter at which an amorphous structure is maintained to a size not possible heretofore, and a method for manufacturing the large-sized bulk metallic glass (CAP casting method).
      SOLUTION: The inclined angle casting comprising melting an alloy material in a furnace whose upper surface is opened, and tilting a furnace floor to inject the melt of the alloy material into a forcibly cooled mold is performed while remelting the molten metal of the alloy material, and simultaneously pressure cooling is performed by an upper punch commonly used for cooling acceleration of a size nearly covering the top surface of the melt surface within the cavity of the forcibly cooled mold.
      COPYRIGHT: (C)2009,JPO&INPIT
    • 要解决的问题:为了提供可将无定形结构保持的临界直径形成的大尺寸块状金属玻璃到目前为止不可能的尺寸,以及制造大型块状金属玻璃(CAP铸造)的方法 方法)。 解决方案:倾斜角铸造包括在上表面打开的炉中熔化合金材料,并且使炉底倾斜以将合金材料的熔体注入强制冷却的模具中,同时重熔熔融金属 合金材料,并且同时通过上冲头进行压力冷却,所述上冲头通常用于在强制冷却的模具的空腔内几乎覆盖熔融表面的顶表面的尺寸的加速冷却。 版权所有(C)2009,JPO&INPIT