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11. 发明专利

JP2013004932A Reactor and method for manufacturing the same 审中-公开
标题翻译：反应器及其制造方法
公开(公告)号：JP2013004932A
公开(公告)日：2013-01-07
申请号：JP2011137847
申请日：2011-06-21
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社 , Sumitomo Wiring Syst Ltd , 住友電装株式会社
发明人： NOMURA YASUSHI , ITO MUTSUMI , TAWARA HIDEO , ONIZUKA TAKAHIRO , OISHI AKINORI , MATSUTANI YOSHIAKI
IPC分类号： H01F27/24 , H01F27/26 , H01F37/00
CPC分类号： H01F27/263 , H01F3/14 , H01F27/325 , H01F37/00 , H01F41/0206
摘要： PROBLEM TO BE SOLVED: To provide a method for manufacturing a reactor that can manufacture the reactor more easily than before and the reactor obtained by the method for manufacturing.SOLUTION: A reactor 1 including an assembly 10 that is an assembly of a coil member 2 and a magnetic core 3 is manufactured. The magnetic core 3 is formed by combining a plurality of core pieces (outer core sections 33 and 34, and split cores 31 m) and gap plates 31 g. A normal-temperature curable adhesive is used for bonding the core pieces 31 m, 33 and 34, and the gap plates 31 g. Consequently, a curing treatment conventionally performed when a thermosetting adhesive is used can be omitted. In the completed reactor 1, an adhesive layer 7 is formed between the core pieces 31 m, 33 and 34, and the gap plates 31 g.
摘要翻译：要解决的问题：提供一种制造可以比以前更容易制造反应器的反应器的方法和通过制造方法获得的反应器。解决方案：制造包括作为线圈构件2和磁芯3的组件的组件10的电抗器1。磁芯3通过组合多个芯片（外芯部分33和34以及分裂芯31m）和间隙板31g而形成。使用常温可固化粘合剂来粘合芯片31m，33和34以及间隙板31g。因此，可以省略使用热固性粘合剂时常规进行的固化处理。在完成的反应器1中，在芯片31m，33和34以及间隙板31g之间形成粘合剂层7。版权所有（C）2013，JPO＆INPIT

12. 发明专利

JP2013138257A Reactor and converter 有权
标题翻译：反应器和转换器
公开(公告)号：JP2013138257A
公开(公告)日：2013-07-11
申请号：JP2013062731
申请日：2013-03-25
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： ITO MUTSUMI
IPC分类号： H01F37/00 , H02M3/155
摘要： PROBLEM TO BE SOLVED: To provide a downsized reactor.SOLUTION: A reactor 1 includes a pair of coils 11a and 11b composed of a series of winding wire 11w, and an annular magnetic core 12 on which both the coils 11a and 11b are arranged. Both the coils 11a and 11b are connected via a coupling portion 11r formed by folding a part of the winding wire 11w. The magnetic core 12 has coil wound portions 12c around which both the coils 11a and 11b are each wound, and end cores 12e exposed from both the coils 11a and 11b. The reactor 1 has a projection 12p further projecting than surfaces of the coil wound portion 12c on the side where the coupling portion 11r resides of the end cores 12e, and has a recess 12h with which the coupling portion is fitted. The length Lof the reactor 1 in the axis direction of the coils is short, and the height is same as that of the coils 11a and 11b.
摘要翻译：要解决的问题：提供一种小型化的反应器。解决方案：电抗器1包括由一系列绕组11w组成的一对线圈11a和11b以及布置有线圈11a和11b的环形磁芯12。线圈11a和11b两者通过折叠一部分绕组线11w而形成的耦合部分11r连接。磁芯12具有线圈缠绕部分12c，线圈11a和11b各自缠绕在其周围，并且从两个线圈11a和11b露出的端部芯12e。电抗器1具有比端子芯12e的连接部11r所在的一侧的线圈卷绕部12c的表面更大的突出部12p，并且具有嵌合连结部的凹部12h。反应器1在线圈的轴线方向上的长度L短，并且高度与线圈11a和11b的高度相同。

13. 发明专利

JP2013026239A Reactor 审中-公开
标题翻译：反应堆
公开(公告)号：JP2013026239A
公开(公告)日：2013-02-04
申请号：JP2011156122
申请日：2011-07-14
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： ITO MUTSUMI
IPC分类号： H01F37/00 , H01F41/04
摘要： PROBLEM TO BE SOLVED: To provide a reactor that is superior in assembling workability, and a method for manufacturing the same.SOLUTION: A reactor comprises: a coil 2; a magnetic core 3 in which the coil 2 is arranged; and a case 4 housing an assembly 10 of the coil 2 and the magnetic core 3. The case 4 comprises: a bottom plate part 40 made of a metal material; and a side wall part 41 surrounding around the assembly 10, and the side wall part 41 consists of an insulation resin. A plurality of through holes 401h are provided on the bottom plate part 40, a plurality of projections 41p integrally formed on the side wall part 41 are inserted into each of through holes 401h, then its tip part is melted, and a large-diameter part having a diameter larger than that of the tip part before melting, is formed. The bottom plate part 40 and the side wall part 41 are united by hooking the large-diameter part onto the bottom plate part 40.
摘要翻译：要解决的问题：提供一种组装加工性优异的反应器及其制造方法。解决方案：反应器包括：线圈2; 设置有线圈2的磁芯3; 以及容纳线圈2和磁芯3的组件10的壳体4。壳体4包括：由金属材料制成的底板部分40; 以及围绕组件10的侧壁部41，侧壁部41由绝缘树脂构成。多个通孔401h设置在底板部40上，将一体地形成在侧壁部41上的多个突起41p插入每个通孔401h中，然后其顶端部熔化，并且将大直径部形成直径大于熔融前的前端部的直径的直径。底板部分40和侧壁部分41通过将大直径部分钩住底板部分40而结合。版权所有（C）2013，JPO＆INPIT

14. 发明专利

JP2011014942A Reactor and reactor coil 有权
标题翻译：反应器和反应器线圈
公开(公告)号：JP2011014942A
公开(公告)日：2011-01-20
申请号：JP2010234901
申请日：2010-10-19
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： KOZU TAKUJI , KATO MASAYUKI , ITO MUTSUMI , YAMAMOTO SHINICHIRO , KAWAGUCHI HAJIME , FUTAI KAZUHIKO
IPC分类号： H01F37/00
摘要： PROBLEM TO BE SOLVED: To provide a reactor which can reduce a project area smaller and a coil for use in the reactor.SOLUTION: A pair of coils 10A, 10B composed of a series of windings and disposed in parallel via a joining section 13, and an annular core 20 in which a part is embedded in both the coils 10A, 10B and the remaining part is exposed from both the coils 10A, 10B are provided. In a reactor 100, the joining section 13 is protruded to the outside of a turn part from a turn-forming surface (upper turn-forming surface 15U) formed of turn parts of both the coils 10A, 10B disposed in parallel. Then, of core surfaces having a substantially parallel relationship with an installation surface of the reactor, exposed surfaces (upper exposed surface 22U, lower exposed surface 22L) exposed from a coil 10 are protruded to at least one side of the joining section 13 side and the opposite side to the joining section 13 side from coated surfaces (upper coated surface 21U, lower coated surface 21L) coated with the coil 10.
摘要翻译：要解决的问题：提供一种可以减小工程面积的反应器和用于反应器的线圈。解决方案：一对由一系列绕组组成的线圈10A，10B，通过接合部分13并联布置，并且设置有一个嵌入在线圈10A，10B中的一部分并且剩余部分从两个线圈10A，10B露出的环形芯20。在反应器100中，接合部13从由平行配置的线圈10A，10B的匝部构成的转弯形成面（上匝形成面15U）突出到匝部的外侧。然后，与反应器的安装面大致平行的芯表面，从线圈10露出的露出面（上露出面22U，下露出面22L）突出到接合部13侧的至少一侧，与涂覆有线圈10的涂覆表面（上涂覆表面21U，下涂布表面21L）的接合部13侧的相对侧。

15. 发明专利

JP2010225963A Reactor 有权
标题翻译：反应堆
公开(公告)号：JP2010225963A
公开(公告)日：2010-10-07
申请号：JP2009073256
申请日：2009-03-25
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： ITO MUTSUMI
IPC分类号： H01F37/00
摘要： PROBLEM TO BE SOLVED: To provide a reactor capable of preventing separation and clearance from occurring between packaging resins and included components. SOLUTION: The reactor 1 includes a coil 11 and a core 12 including a winding section at which the coil 11 is disposed and an exposure section exposed while the coil 11 is not disposed. Also, the reactor 1 includes a resin mold body 10 made of a first mold resin for maintaining the shape of the coil 11, and an exterior mold body 20 made of a second mold resin for covering the periphery of the resin mold body 10 and the exposure section (edge core 12e) of the core 12. Each of the resin mold body 10 and the exterior mold body 20 is formed at a temperature higher than an operating temperature of the reactor. When a coefficient of thermal expansion of the core 12, that of the first mold resin, and that of the second mold resin at a molding temperature are set to α c , α p1 , and α p2 , respectively, a relationship of α c p2 and α p1 ≤α p2 is met. COPYRIGHT: (C)2011,JPO&INPIT
摘要翻译：要解决的问题：提供一种能够防止在包装树脂和包含的组分之间发生分离和间隙的反应器。解决方案：电抗器1包括线圈11和芯体12，芯12包括线圈11设置在其上的绕组部分和暴露在线圈11未被布置的暴露部分。此外，反应器1包括由用于保持线圈11的形状的第一模制树脂制成的树脂模体10和由用于覆盖树脂模体10的周边的第二模塑树脂制成的外模体20，曝光部分（边缘芯12e）。树脂模体10和外模体20中的每一个形成在高于反应器的工作温度的温度下。当芯12的热膨胀系数，第一模塑树脂和第二模塑树脂的热膨胀系数在成型温度下被设定为α c 时，α p1 和α p2 分别为α p2 和α p1 ≤α< SB> p2 。版权所有（C）2011，JPO＆INPIT

16. 发明专利

JP2009246221A Reactor 审中-公开
标题翻译：反应堆
公开(公告)号：JP2009246221A
公开(公告)日：2009-10-22
申请号：JP2008092657
申请日：2008-03-31
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： ITO MUTSUMI , KATO MASAYUKI , KOZU TAKUJI , YAMAMOTO SHINICHIRO , KAWAGUCHI HAJIME , FUTAI KAZUHIKO
IPC分类号： H01F37/00 , H01F27/24
摘要： PROBLEM TO BE SOLVED: To improve assembly operability by eliminating the need for an adhesive.
SOLUTION: The reactor includes a core having a gap material interposed between a plurality of core pieces, a coil disposed at a circumference of the core, and a pair of frame-shaped members 4 disposed on both sides of the coil. Further, the reactor includes a gap definition portion 6 which is interposed between the core pieces to define the thickness of the gap material, a holding portion 5 holding the gap definition portion 6 and core pieces, and a resin coating portion covering an outer circumference of an assembly of the core, coil, frame-shaped members 4, and holding portion 5. The gap definition portion 6 and core pieces are united by the resin coating portion without using an adhesive. The reactor requires no adhesive to fix the gap material, and is superior in assemble operability.
COPYRIGHT: (C)2010,JPO&INPIT
摘要翻译：要解决的问题：通过消除对粘合剂的需要来提高组装操作性。解决方案：反应器包括具有间隙材料插入在多个芯片之间的芯，设置在芯的圆周处的线圈和设置在线圈两侧的一对框状构件4。此外，反应器包括间隙限定部6，其间插入在芯片之间以限定间隙材料的厚度，保持间隙限定部6的保持部5和芯片，以及覆盖外周的树脂涂覆部芯体，线圈，框状构件4和保持部5的组装。间隙定义部6和芯片通过树脂涂覆部分结合而不使用粘合剂。反应器不需要粘合剂来固定间隙材料，并且组装操作性优异。版权所有（C）2010，JPO＆INPIT

17. 发明专利

JP2009218293A Coil molding and reactor 有权
标题翻译：线圈成型和反应器
公开(公告)号：JP2009218293A
公开(公告)日：2009-09-24
申请号：JP2008058469
申请日：2008-03-07
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： FUTAI KAZUHIKO , KATO MASAYUKI , KOZU TAKUJI , ITO MUTSUMI , YAMAMOTO SHINICHIRO , KAWAGUCHI HAJIME
IPC分类号： H01F37/00
摘要： PROBLEM TO BE SOLVED: To provide a coil molding which is improved in operability when assembled into a reactor, and to provide the reactor using the molding. SOLUTION: The coil molding 100 is used for the reactor having a coil arranged at an outer periphery of a core. The molding 100 includes the coil 10 formed by spirally winding a winging, a resin mold portion 20 holding the coil 10 in a state where the coil is compressed from its free length, and a hollow hole 30 for fitting the core in an inner periphery of the coil 10 through a portion of the resin mold portion 20. The coil 10 is held in the compressed state by the resin mold portion 20 to improve the operability when the coil molding is assembled into the reactor. COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种当组装到反应器中时可操作性提高的线圈模制品，并且使用该模制物提供反应器。解决方案：线圈模制件100用于具有布置在芯的外周的线圈的反应器。模制件100包括通过螺旋地卷绕翼片而形成的线圈10，在线圈从其自由长度压缩的状态下保持线圈10的树脂模制部分20和用于将芯安装在内部的内周的中空孔30 线圈10通过树脂模具部分20的一部分。线圈10由树脂模制部分20保持在压缩状态，以提高当线圈模制组装到反应器中时的可操作性。版权所有（C）2009，JPO＆INPIT

18. 发明专利

JP2009060746A Connector unit 审中-公开
标题翻译：连接器单元
公开(公告)号：JP2009060746A
公开(公告)日：2009-03-19
申请号：JP2007227309
申请日：2007-09-03
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： ITO MUTSUMI , KATO MASAYUKI , KOZU TAKUJI , FUTAI KAZUHIKO
IPC分类号： H02K11/00 , B60K6/485 , B60R16/02 , H01L25/07 , H01L25/18 , H01R13/66 , H01R31/02 , H02M7/48
CPC分类号： H01L2224/48091 , H01L2224/4813 , H01L2224/73265 , H01L2924/13055 , H01L2924/13091 , Y02T10/6226 , Y02T10/641 , H01L2924/00014 , H01L2924/00
摘要： PROBLEM TO BE SOLVED: To provide a connector unit capable of reducing size, improving and realizing electric and thermal connection liability. SOLUTION: This is the connector unit 5 which can be connected to an electric rotating machine, and includes a terminal for a DC power supply extending outward, a terminal for a three-phase AC power source extending toward an internal area of a housing of the electric rotating machine, and a power conversion part 10 which converts DC-three phase AC. A power conversion part provided in the connector unit has a thermal stress relaxing conductive member having a thermal expansion coefficient which is a middle value of a thermal expansion ratio of a semiconductor tip and the thermal expansion ratio of a wiring member between the semiconductor tip and the wiring member. Besides, the power converting part 10 provided in the connector unit has a thermal stress relaxing heat transfer member having a thermal expansion coefficient which is the middle value of the thermal expansion coefficient of the wiring member and the heat sink thermal expansion coefficient between the wiring member and a heat sink 21. COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供能够减小尺寸，改善和实现电和热连接责任的连接器单元。解决方案：这是可以连接到旋转电机的连接器单元5，并且包括用于向外延伸的直流电源的端子，用于三相交流电源的端子朝向内部区域延伸旋转电机的壳体以及转换DC三相AC的电力转换部10。设置在连接器单元中的电力转换部具有热应力缓和导电部件，该热应力缓和导电部件的热膨胀系数是半导体焊嘴的热膨胀率的中间值，以及半导体焊嘴与半导体焊头之间的配线部件的热膨胀率接线件。此外，设置在连接器单元中的电力转换部分10具有热应力松弛传热部件，其热膨胀系数是布线部件的热膨胀系数的中间值和布线部件之间的散热器热膨胀系数和散热片21.版权所有（C）2009，JPO＆INPIT

19. 发明专利

JP2009049049A Power module and power drive unit 有权
标题翻译：电源模块和电源驱动单元
公开(公告)号：JP2009049049A
公开(公告)日：2009-03-05
申请号：JP2007211097
申请日：2007-08-13
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： ITO MUTSUMI
IPC分类号： H01L25/07 , H01L23/34 , H01L25/18
CPC分类号： H01L2224/48091 , H01L2924/13055 , H01L2924/00014 , H01L2924/00
摘要： PROBLEM TO BE SOLVED: To provide a power module which can be integrated with a constituent member of a current sensor and easily manufactured. SOLUTION: The power module has a heat sink 1, wiring 3 fixed to the heat sink 1 with an adhesive 2, and a switching element connected to the wiring 3. The power module includes a magnetic core 7 which is fixed to the heat sink 1 with the adhesive 2 while fitted outside the wiring 3. The magnetic core 7 is the core of the current sensor detecting a current of the wiring 3. The magnetic core 7 of the current sensor is fixed to the heat sink 1 with the adhesive 2 together with the switching element, thereby mounting the constituent member of the current sensor in a step of manufacturing the power module. COPYRIGHT: (C)2009,JPO&INPIT
摘要翻译：要解决的问题：提供一种能够与电流传感器的构成部件集成并容易制造的功率模块。解决方案：功率模块具有散热器1，用粘合剂2固定到散热器1的布线3和连接到布线3的开关元件。功率模块包括磁芯7，其固定到散热器1配合在配线3的外部。磁芯7是电流传感器的核心，检测布线3的电流。电流传感器的磁芯7固定在散热器1上粘合剂2与开关元件一起，从而在制造电源模块的步骤中安装电流传感器的构成部件。版权所有（C）2009，JPO＆INPIT

20. 发明专利

JP2009033903A Connector unit, housing of rotating electrical machine, and rotating electrical machine 审中-公开
标题翻译：旋转电机外壳连接器，旋转电机
公开(公告)号：JP2009033903A
公开(公告)日：2009-02-12
申请号：JP2007196813
申请日：2007-07-28
申请人： Sumitomo Electric Ind Ltd , 住友電気工業株式会社
发明人： FUTAI KAZUHIKO , KATO MASAYUKI , KOZU TAKUJI , ITO MUTSUMI
IPC分类号： H02K11/04 , H02K5/22
CPC分类号： Y02T10/641
摘要： PROBLEM TO BE SOLVED: To provide a connector unit, a housing provided with the same, and a rotating electrical machine, for surely reducing temperature rise of a semiconductor device. SOLUTION: A connector unit provided to a housing 60 of a motor 3 comprises a power conversion part 10 including a semiconductor device 11 for conversion between DC power and three-phase AC power, and a heatsink 21 for dissipating heat from the semiconductor device. Between the power conversion part and the housing, a heat conduction connecting part 55 is provided for heat conduction. COPYRIGHT: (C)2009,JPO&INPIT

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