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    • 1. 发明专利
    • Method for forming chatter stability limit diagram
    • 形成热稳定性极限图的方法
    • JP2012200844A
    • 2012-10-22
    • JP2011070116
    • 2011-03-28
    • Jtekt Corp株式会社ジェイテクト
    • OKITA TOSHIYUKITANASE RYOTAMATSUNAGA SHIGERU
    • B23Q15/12B23Q17/12
    • PROBLEM TO BE SOLVED: To provide a formation method for forming an accurate chatter stability limit diagram, the method which is capable of maximizing a setting range of machining conditions that allow machining without generating chatter vibration.SOLUTION: Stiffness values and damping coefficients calculated while a tool 2 remains stationary are used to form a provisional chatter stability limit diagram. Chatter vibration during machining is measured by a vibration measurement device 4 while changing the rotational speed of a main spindle 1 in the vicinity of a prescribed peak of the provisional chatter stability limit diagram in order to detect the rotational speed of the main spindle that the frequency of the chatter vibration suddenly changes. The chatter stability limit diagram is formed by moving the position of the prescribed peak of the provisional chatter stability limit diagram to the rotational speed of the main spindle that the frequency of the chatter vibration suddenly changes.
    • 要解决的问题:为了提供一种用于形成精确的颤振稳定极限图的形成方法,该方法能够最大化允许加工而不产生颤振的加工条件的设定范围。 解决方案:刀具2保持静止时计算的刚度值和阻尼系数用于形成临时颤振稳定极限图。 在振动测量装置4中测量加工中的颤振,同时在临时颤振稳定极限图的规定峰值附近改变主轴1的转速,以便检测主轴的转速,频率 的颤动振动突然变化。 通过将暂定颤振稳定极限图的规定峰值的位置移动到主轴的转速,颤振振动的频率突然变化而形成颤振稳定极限图。 版权所有(C)2013,JPO&INPIT
    • 3. 发明专利
    • Method for correcting processing data
    • 校正处理数据的方法
    • JP2013043240A
    • 2013-03-04
    • JP2011181663
    • 2011-08-23
    • Jtekt Corp株式会社ジェイテクト
    • MATSUNAGA SHIGERUOKITA TOSHIYUKITANASE RYOTA
    • B23Q15/12G05B19/404
    • PROBLEM TO BE SOLVED: To provide a method for correcting processing data, in which a chatter stability limit diagram effective against a plurality of chatter vibrations high in generation possibility is made, it is determined whether the chatter vibration is generated in processing data, and the processing data are corrected when the generation of the chatter vibration is predicted.SOLUTION: A plurality of chatter stability limit diagrams are made by using the mass, attenuation coefficient and rigidity value calculated by using a plurality of peaks having large compliance in frequency response peaks of the principal axis compliance obtained by a vibration test in such a state that a tool 5 is mounted on a spindle 7. A composite chatter stability limit diagram is made in which an area where stable areas of a plurality of composite chatter stability limit diagrams overlap on one another is defined as a stable area. The processing data, which are not contained in the stable area of the composite chatter stability limit diagram, are corrected so as to be contained in the stable area.
    • 要解决的问题:为了提供一种校正处理数据的方法,其中进行有效对抗具有高生成可能性的多个颤振的颤振稳定极限图,确定在处理数据中是否产生颤振 并且当预测到颤振的产生时,校正处理数据。 解决方案:通过使用通过使用在这样的振动试验获得的主轴顺应性的频率响应峰值中具有大柔度的多个峰值而计算出的质量,衰减系数和刚度值来进行多个颤振稳定极限图 将刀具5安装在主轴7上的状态。作为稳定区域,将复合颤振稳定极限图的稳定区域彼此重叠的区域作为复合抖动稳定限制图。 不包含在复合颤振稳定极限图的稳定区域中的处理数据被校正为包含在稳定区域中。 版权所有(C)2013,JPO&INPIT
    • 5. 发明专利
    • Optimal process determination device and optimal process determination method
    • 最优方法确定装置和最佳方法确定方法
    • JP2011000691A
    • 2011-01-06
    • JP2009147831
    • 2009-06-22
    • Jtekt CorpToyota Central R&D Labs Inc株式会社ジェイテクト株式会社豊田中央研究所
    • OKITA TOSHIYUKIKUWANO YOSHIMASATERAMOTO KAZUNARI
    • B23Q15/00G05B19/4093G05B19/4097
    • G05B19/40938G05B2219/31407G05B2219/32257G05B2219/36284G05B2219/36357G05B2219/36362G05B2219/36365Y02P90/265
    • PROBLEM TO BE SOLVED: To provide an optimal process determination device and a method for determining the optimal process by performing the most appropriate process integration in consideration of a factor except for an actual machining time.SOLUTION: The optimal process determination device executes: an interim optimal process calculation step for calculating an interim process containing the information of a plurality of individual processes having tooling comprising a tool, a holder, and a tool protrusion amount and the order of the plurality of individual processes; a similarity calculation step for calculating the similarity between the tooling in selected two interim processes; an integration process calculation step for calculating a plurality of integration processes when the tooling in one interim process of the similar interim processes is integrated to the other interim process; and an optimal process determination step for determining the optimal process from the plurality of integration processes, on the basis of the actual machining time in each integration process, an unit integration shortened time shortened by integrating the tooling of one interim process, and the number of integrated interim processes.
    • 要解决的问题:提供一种最佳过程确定装置和用于通过考虑除了实际加工时间之外的因素执行最合适的过程集成来确定最佳过程的方法。解决方案:最佳过程确定装置执行:临时 最佳过程计算步骤,用于计算包含具有包括工具,保持器和工具突出量的工具的多个单独过程的信息以及多个单独处理的顺序的中间过程; 相似度计算步骤,用于计算所选择的两个中间处理中的模具之间的相似度; 一个整合过程计算步骤,用于在类似中间过程的一个中间过程中的模具被集成到另一个中间过程中时,用于计算多个整合过程; 以及最佳过程确定步骤,用于根据每个集成处理中的实际加工时间,从多个集成处理中确定最佳处理,通过集成一个中间处理的工具缩短的单位整合缩短时间和 综合中期流程。
    • 6. 发明专利
    • Device and method for optimizing processing parameter, and program
    • 优化处理参数和程序的设备和方法
    • JP2010036309A
    • 2010-02-18
    • JP2008202646
    • 2008-08-06
    • Jtekt CorpToyota Central R&D Labs Inc株式会社ジェイテクト株式会社豊田中央研究所
    • KUWANO YOSHIMASAYAMADA YOSHIHIKOOKITA TOSHIYUKI
    • B23Q15/00G05B19/4069
    • G05B19/40937G05B2219/35316G05B2219/35346G05B2219/36252Y02P90/265
    • PROBLEM TO BE SOLVED: To provide a device for optimizing a processing parameter, etc. for determining tool shaft attitude and processing region, and at the same time determining tooling with high rigidity for any product shape. SOLUTION: A tool shaft attitude determination means 21 determines one or a plurality of tool shaft attitudes. An interference danger region determination means 23 determines a region having the possibility of the occurrence of an interference during processing as an interference danger region for every determined tool shaft attitude. A processing simulation means 25 performs a processing simulation based on the interference danger region for every determined tool shaft attitude, generates a virtual holder in which an interference does not occur, and determines a processing region to avoid the interference danger region. A non-interference tooling determination means 27 is included in the virtual holder and determines the tooling to be the combination of the tool with highest rigidity and the holder. COPYRIGHT: (C)2010,JPO&INPIT
    • 要解决的问题:提供一种用于优化用于确定工具轴姿态和加工区域的加工参数等的装置,并且同时确定任何产品形状的高刚性的工具。 解决方案:工具轴姿态确定装置21确定一个或多个工具轴姿态。 干扰危险区域确定装置23确定在处理期间可能发生干扰的区域作为每个确定的工具轴姿态的干扰危险区域。 处理模拟装置25对于每个确定的工具轴姿态基于干扰危险区域执行处理模拟,产生不发生干扰的虚拟支架,并且确定避免干扰危险区域的处理区域。 一个非干涉工具确定装置27被包括在虚拟支架中,并且确定该模具是具有最高刚度的该工具的组合和该支架。 版权所有(C)2010,JPO&INPIT
    • 7. 发明专利
    • On-machine shape-measuring apparatus and working machine
    • 机器形状测量设备和工作机器
    • JP2006337148A
    • 2006-12-14
    • JP2005161530
    • 2005-06-01
    • Jtekt Corp株式会社ジェイテクト
    • MATSUMOTO TAKASHIOKITA TOSHIYUKIYAMAMOTO YOSHIJI
    • G01B21/20
    • PROBLEM TO BE SOLVED: To provide an on-machine shape-measuring apparatus capable of measuring the surface shape of a work piece, while and making it contact the measurement probe at low-contact pressure. SOLUTION: The on-machine shape measuring apparatus 30 measures the vibration components in the locked state of a servo-motor before starting the measurement (S14), sets up the notch filter 66 for removing the vibration components (S18), removes the machine vibration components in the locked state etc., of the servomotor by the set notch filter 66 (S20) from the output of a linear scale 44, after starting the measurement. Thereby, even if the measurement probe 32 goes into a state of light contact with the workpiece, the state of the probe is apt to receive the effects of the machine vibration, high-accuracy shape measurements can be realized, by removing the machine vibration component and canceling the effects. COPYRIGHT: (C)2007,JPO&INPIT
    • 要解决的问题:提供一种能够测量工件的表面形状,同时使其在低接触压力下接触测量探针的机上形状测量装置。 解决方案:在机器形状测量装置30测量在开始测量之前伺服电动机的锁定状态下的振动分量(S14),设置用于去除振动分量的陷波滤波器66(S18),去除 在开始测量之后,通过设定陷波滤波器66(S20)从线性标尺44的输出的伺服电动机的锁定状态下的机械振动分量等。 因此,即使测量探头32进入与工件的光接触状态,探头的状态容易受到机器振动的影响,可以通过去除机器振动分量来实现高精度的形状测量 并取消效果。 版权所有(C)2007,JPO&INPIT
    • 9. 发明专利
    • Method for selecting tool rotation speed
    • 选择工具转速的方法
    • JP2012187691A
    • 2012-10-04
    • JP2011054991
    • 2011-03-14
    • Jtekt Corp株式会社ジェイテクト
    • OKITA TOSHIYUKITANASE RYOTAMATSUNAGA SHIGERU
    • B23Q15/12B23Q17/12
    • PROBLEM TO BE SOLVED: To provide a method for selecting tool rotation speed which avoids chattering by allowing the estimation of an accurate natural frequency.SOLUTION: S1 is the measurement of a natural frequency of a main shaft system mounted with a reference tool. S2 is the analysis of the natural frequency of the main shaft system mounted with the reference tool. In S3, a correction value is obtained from a difference of compliance and a frequency of the natural frequency obtained in S1, S2. S4 is the analysis of a natural frequency of the main shaft system mounted with a tool to be used. S5 is the correction of the natural frequency analyzed in S4 by the correction value obtained in S3. In S6, a plurality of recommended speeds of tool shaft rotation in which the chattering does not occur are calculated based on the frequency and the compliance order of the natural frequency.
    • 要解决的问题:提供一种通过允许估计精确的固有频率来选择工具旋转速度的方法,其避免抖动。

      解决方案:S1是安装有参考工具的主轴系统的固有频率的测量。 S2是用参考工具安装的主轴系统的固有频率的分析。 在S3中,根据在S1,S2中得到的固有频率的顺差和频率的差异,求出校正值。 S4是安装有要使用的工具的主轴系统的固有频率的分析。 S5是通过在S3中获得的校正值在S4中分析的固有频率的校正。 在S6中,基于固有频率的频率和顺从次数计算出不发生抖动的工具轴旋转的多个推荐速度。 版权所有(C)2013,JPO&INPIT

    • 10. 发明专利
    • Machining simulation device and optimal process determination device
    • 加工模拟装置和最佳工艺测定装置
    • JP2012014601A
    • 2012-01-19
    • JP2010152583
    • 2010-07-05
    • Jtekt CorpToyota Central R&D Labs Inc株式会社ジェイテクト株式会社豊田中央研究所
    • OKITA TOSHIYUKIKUWANO YOSHIMASATERAMOTO KAZUNARI
    • G05B19/4093B23Q15/00G05B19/4069
    • PROBLEM TO BE SOLVED: To provide a machining simulation device and an optimal process determination device capable of highly precisely simulating a shape of an object to be machined while preventing increase of data amount.SOLUTION: A machining simulation device 20, 120 comprises object shape storing means 11 and tool information updating means 21. The object shape storing means 11 acquires a sweeping shape of an object to be machined W and a tool based on plural pieces of tool information each being associated with plural points Ps disposed at predetermined intervals Ts on a reference plane St. A machining plane Sw of the object to be machined W is figured based on the sweeping shape, and the figuration is stored. When the height of the machining plane Sw at the point Ps lowers by being machined with a tool, the tool information updating means 21 updates a piece of tool information on the tool used for machining the machining plane Sw while associating the information with the point Ps in the object shape storing means 11.
    • 要解决的问题:提供能够在防止数据量增加的同时高精度地模拟待加工物体的形状的加工模拟装置和最佳工艺确定装置。 解决方案:加工模拟装置20,120包括物体形状存储装置11和工具信息更新装置21.物体形状存储装置11获取待加工物体W的扫掠形状和基于多个 每个与在参考平面St上以预定间隔Ts设置的多个点Ps相关联的工具信息。基于扫掠形状来计算待加工对象W的加工平面Sw,并且存储形状。 当通过用刀具加工点Ps处的加工平面Sw的高度降低时,刀具信息更新装置21更新关于用于加工加工平面Sw的刀具的刀具信息,同时将该信息与点Ps 在对象形状存储装置11中。(C)2012,JPO&INPIT