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    • 1. 发明专利
    • Method of predicting damage in heat-resistant steel weld zone
    • 在耐热钢焊接区域预测损伤的方法
    • JP2012108051A
    • 2012-06-07
    • JP2010258132
    • 2010-11-18
    • Babcock Hitachi Kkバブコック日立株式会社
    • MURAKAMI EIJITAMURA KOJITSUTSUMI GOKIKUHARA SEIJIYAMAMOTO ATSUSHI
    • G01N17/00G01N3/00G01N33/20
    • PROBLEM TO BE SOLVED: To provide a method by which damage in a weld zone under a multiaxial stress state can be accurately predicted responsive to a heat-resistant steel weld zone used actually.SOLUTION: In a damage prediction method for a heat-resistant steel weld zone, by which the distribution of stress acting on the heat-resistant steel weld zone is calculated and damage in the heat-resistant steel weld zone is predicted from the calculated value, as a parameter representing a stress state of the heat-resistant steel weld zone, M is used which is represented by M=A×σ×TF(A, B: coefficient, σ: maximum main stress, TF: stress multiaxial degree coefficient), thereby accurately predicting damage in a weld heat affected zone in a complicated stress state responsive to a heat-resistant steel weld zone used actually. Specifically, a relationship (a) between the parameter M and an increase speed of a number density of creep voids or a relationship (b) between the parameter M and an increase speed of an area ratio of creep voids is predetermined and the relationship (a) or (b) is used to estimate the number density of creep voids or the area ratio of creep voids.
    • 要解决的问题:提供一种可以根据实际使用的耐热钢焊接区域对多轴应力状态下的焊接区域的损伤进行准确预测的方法。 解决方案:在用于耐热钢焊接区域的损伤预测方法中,计算作用在耐热钢焊接区域上的应力分布,并且从耐火钢焊接区域预测耐热钢焊接区域的损伤 计算值作为表示耐热钢焊接区域的应力状态的参数,使用M表示为M = A×σ 1 ×TF B (A,B:系数,σ 1 :最大主应力,TF:应力多轴度系数),从而准确预测焊缝中的损伤 对应用于实际使用的耐热钢焊接区域的复杂应力状态的热影响区域。 具体而言,规定了参数M与蠕变空隙数密度的增加速度的关系(a),以及参数M与蠕变空隙的面积比的增加速度之间的关系(b) )或(b)用于估计蠕变空隙的数量密度或蠕变空隙的面积比。 版权所有(C)2012,JPO&INPIT
    • 2. 发明专利
    • Ultrasonic damage detecting apparatus and ultrasonic damage detection method
    • 超声波损伤检测装置及超声波损伤检测方法
    • JP2013140112A
    • 2013-07-18
    • JP2012000968
    • 2012-01-06
    • Babcock Hitachi Kkバブコック日立株式会社
    • MICHIGUCHI YOSHIHIROKIKUHARA SEIJINAGASHIMA YOSHIAKI
    • G01N29/04G01N29/24
    • PROBLEM TO BE SOLVED: To solve the problem of the conventional damage detecting apparatus and method for the inside of a material, detecting a nonlinear phenomenon by identifying frequencies in which: a signal having a large wave number is required to identify harmonics and partial harmonics; when a signal duration time is long, the accuracy of depth detection deteriorates, and a reflection wave from other parts and a reflection wave dependent on the shape of an analyte are measured thereby generating unnecessary noise signals; and it is difficult to surely detect damage at an early stage when the damage occurs.SOLUTION: Two ultrasonic waves having different frequencies to each other are used, one of which generates a nonlinear phenomenon and the other of which detects a nonlinear effect. Transmission timing of the ultrasonic wave for detecting a nonlinear phenomenon is controlled corresponding to respective positions of tension and compression stresses of the ultrasonic wave for generating a nonlinear phenomenon. A difference between reflection signals measured respectively at the positions of tension and compression stresses is detected to surely detect whether or not the nonlinear phenomenon occurs.
    • 要解决的问题为了解决传统的损伤检测装置和材料内部的方法的问题,通过识别频率来检测非线性现象,其中需要具有大波数的信号来识别谐波和部分谐波; 当信号持续时间长时,深度检测的精度恶化,并且测量其他部分的反射波和取决于分析物的形状的反射波,从而产生不必要的噪声信号; 并且在发生损伤的早期难以确定地检测到损伤。解决方案:使用两个具有不同频率的超声波,其中一个产生非线性现象,另一个检测非线性效应。 对应于用于产生非线性现象的超声波的张力和压缩应力的各个位置来控制用于检测非线性现象的超声波的传输定时。 检测分别在张力和压缩应力位置测量的反射信号之间的差异,以确定是否发生非线性现象。
    • 3. 发明专利
    • METHOD AND DEVICE FOR EVALUATING HARDNESS
    • JP2000065707A
    • 2000-03-03
    • JP23244998
    • 1998-08-19
    • BABCOCK HITACHI KK
    • KIKUHARA SEIJIKOYAMA TERUOFUKUDA YUJI
    • G01N3/46
    • PROBLEM TO BE SOLVED: To obtain the distribution of hardness simply and continuously. SOLUTION: A lever 2 is rotatably installed to a device main body 1, and a weight supporting device (not shown in Fig) is installed to the tip part of the lever 2. A supporting rod 6 is fixed to the device main body 1, and an elevating plate 7 is supported at the supporting rod 6 in such a way that it can be elevated. A guide rod 8 is provided for the elevating plate 7, a seating 9 is movably supported at the guide rod 8, and an indenter 10 is fixed to the seating 9. A motor 11 is installed to the elevating plate 7, and a worm 12 is installed to the output shaft of the motor 11. A worm wheel 13 is rotatably installed to the elevating plate 7, and the worm 12 and the worm wheel 13 are engaged with each other. A rack 14 is installed to the seating 9, and the worm wheel 13 and the rack 14 are engaged with each other. A CCD camera 15 is installed in the vicinity of the indenter 10 of the seating 9, and a belt (not shown in Fig) is installed to the device main body 1.
    • 4. 发明专利
    • Vapor temperature reducing device
    • 蒸气温度降低装置
    • JP2003042407A
    • 2003-02-13
    • JP2001231878
    • 2001-07-31
    • Babcock Hitachi Kkバブコック日立株式会社
    • KIKUHARA SEIJIKURUMACHI TAKAHARU
    • F22G5/12
    • PROBLEM TO BE SOLVED: To reduce the damage to the protective tube of vapor piping of a vapor temperature reducing device and improve the reliability of the vapor temperature reducing device.
      SOLUTION: In the structure having a conventional protective tube 1 with an integral structure, one part of the protective tube 1 is cooled by spray water 5 to greatly contract, so that the protective tube is apt to be greatly bent. However, even when there is a temperature difference between the upper tube 1a and the lower tube 1b of the protective tube 1 made of two parts and provided in the vapor piping 2, the tubes can respectively slide in the longitudinal directions in the vapor piping 2. A differential expansion due to thermal contraction of the two parts (the upper tube 1a and the lower tube 1b) forming the protective tube 1 is absorbed by atomizing the spray water 5 from a spray nozzle 3a. Consequently, bending stress generated in the protective tube 1 is greatly decreased.
      COPYRIGHT: (C)2003,JPO
    • 要解决的问题:减少对蒸汽降温装置的蒸气管道保护管的损害,提高蒸气降温装置的可靠性。 解决方案:在具有一体结构的传统保护管1的结构中,保护管1的一部分被喷射水5冷却,从而大大收缩,使得保护管容易弯曲。 然而,即使在蒸气管2中设置有由两部分构成的保护管1的上管1a和下管1b之间存在温差,管也可以分别在蒸气管2内沿长度方向滑动 形成保护管1的两部分(上管1a和下管1b)由于热收缩而产生的不均匀膨胀被喷雾器3a雾化,从而被吸收。 因此,保护​​管1中产生的弯曲应力大大降低。
    • 5. 发明专利
    • SYSTEM AND METHOD FOR EVALUATING CRACK DEVELOPMENT
    • JP2000234986A
    • 2000-08-29
    • JP3789799
    • 1999-02-16
    • BABCOCK HITACHI KK
    • KOYAMA TERUOKIKUHARA SEIJIMATSUMOTO TERUAKI
    • G01M99/00G01M19/00
    • PROBLEM TO BE SOLVED: To easily evaluate the crack development of a plant configuration material by calculating a fracture mechanics parameter, and by calculating the cracking speed at a specific site by the relationship database storage means between a parameter value and the crack speed. SOLUTION: In a crack development-evaluating device, a shape, dimensions, temperature, pressure, crack length, crack position, and the like are changed in advance at a required site, a crack development is analyzed by the finite element method, and a fracture mechanics parameter is calculated. Database in which the relationship between the parameter and the temperature, the pressure, the crack length, the crack position, and the like is enciphered is created and stored. By utilizing the database, temperature and pressure measured by a temperature/pressure-measuring device, the quality of a material and dimensions from design database, and the crack length and position measured by the crack-detecting device are inputted to analyze crack development. In this manner, the crack development-evaluating device is combined with the crack-detecting device, thus simultaneous and quick crack-detection and crack development evaluation is made possible.
    • 6. 发明专利
    • Non-consumable electrode welding torch and welding head with the head
    • 不可消耗电极焊接头和焊头与头
    • JP2006136938A
    • 2006-06-01
    • JP2005225348
    • 2005-08-03
    • Babcock Hitachi Kkバブコック日立株式会社
    • WATANABE HIROSHIAKEGA TOSHIHARUMITSUHATA KOICHIKANETANI MASAHIROUEDA KEIJIEGASHIRA RYUICHIKIKUHARA SEIJISATO YASUSHINAGASHIMA TOSHIJIFUJIMOTO SHIGERU
    • B23K9/29B23K9/16
    • PROBLEM TO BE SOLVED: To provide an ultra-flat non-consumable electrode welding torch which allows performing a welding operation through a narrow gap between adjacent piping such as welding of an abutting part between pipes of a boiler panel or the like and which is to be mounted on a compact automatic welding head, and also to provide a welding head equipped with this welding torch. SOLUTION: As a gas supply mechanism that supplies a shield gas to a welding section formed at the tip of the non-consumable electrode 2 through inside of the torch body 1 for the non-consumable electrode welding, a gas supply path 10 is provided for supplying the shield gas from an outer gas space 11 in a double ring-shaped gas space 11 and 12 provided around an non-consumable electrode 2 and divided by a partition wall 15, to an inner gas space 12 through a plurality of orifices 13 provided at regular intervals in the partition wall 15, and the gas is blown from the inner gas space 12 to the region around the non-consumable electrode 2 through a metal mesh plate 5. A gas outlet opening 12a provided in the inner gas space 12 is oriented in a different direction from the gas blowing direction through the orifices 13. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:提供一种超扁平的非消耗性电极焊枪,其允许通过相邻管道之间的窄间隙进行焊接操作,例如焊接锅炉板等的管道之间的邻接部分和 其将被安装在紧凑的自动焊接头上,并且还提供配备有该焊枪的焊接头。 解决方案:作为通过用于非消耗性电极焊接的炬体1内部的形成在非消耗电极2的前端的焊接部分提供保护气体的气体供给机构,气体供给路径10 被设置用于将外部气体空间11的外部气体空间11供给到设置在非消耗性电极2周围并被分隔壁15分割的双环状气体空间11和12中的内部气体空间12中的多个 在分隔壁15中规则间隔设置的孔13,通过金属网板5将气体从内部气体空间12吹送到不可消耗电极2周围的区域。设置在内部气体中的气体出口12a 空间12通过孔13沿与气体吹送方向不同的方向定向。(C)2006年,JPO和NCIPI
    • 7. 发明专利
    • All positioned automatic welding head and method for operating the same
    • 所有定位的自动焊接头及其操作方法
    • JP2006110571A
    • 2006-04-27
    • JP2004298353
    • 2004-10-13
    • Babcock Hitachi Kkバブコック日立株式会社
    • WATANABE HIROSHIAKEGA TOSHIHARUKANETANI MASAHIROMITSUHATA KOICHIUEDA KEIJIKIKUHARA SEIJINAGASHIMA TOSHIJIFUJIMOTO SHIGERU
    • B23K9/028B23K9/127B23K37/02B23K101/06
    • B23K37/0276B23K9/0286B23K9/127B23K9/167B23K9/173B23K37/0533B23K2201/06
    • PROBLEM TO BE SOLVED: To provide a welding head in which the torch part can be easily moved in the circumferential direction of the outer circumferential part and in the vertical movement direction of the tube to be welded even in a narrow gap. SOLUTION: The welding head is equipped with a ring 1 for torch rotation provided with a torch stand 10 for supporting a torch 7 at the tip part and rotating around the circumference of the tube 22 to be welded in such a manner that its central axis is made coincident with the central axis of the tube 22, a ring 2 for vertically moving the torch arranged on a concentric circle with the ring 1 inside the ring 1, the first gear group of rotatively driving the ring 1 around the tube 22, the second gear group arranged in parallel with the first gear group and rotatively driving the ring 2 around the tube 22, a driving shaft 27 of jointly driving the two sets of gear groups, a motor 4 for torch rotation of driving the driving shaft 27, the second gear group, amotor 5 capable of driving the ring 2 while rotating in the same direction to the ring 1 or the direction reverse thereto at a speed equal to that of the first gear group or at a speed higher or lower than that of the first gear group for rotatively driving the ring 2 around the tube 22 and also vertically moving the torch 7. COPYRIGHT: (C)2006,JPO&NCIPI
    • 要解决的问题:为了提供一种焊接头,其中炬部分可以容易地在狭窄的间隙中沿外周部分的圆周方向和待焊接的管的垂直移动方向移动。

      解决方案:焊头装备有用于割炬旋转的环1,其具有用于在顶端部分处支撑炬7并且以被焊接的管22的圆周方向旋转的割炬支架10, 中心轴与管22的中心轴线重合,用于将环1垂直移动到同心圆上的环2,环1位于环1内,第一齿轮组围绕管22旋转地驱动环1 所述第二齿轮组与所述第一齿轮组平行布置并且绕所述管22旋转地驱动所述环2,共同驱动所述两组齿轮组的驱动轴27,用于驱动所述驱动轴27的割炬旋转的马达4 第二齿轮组,能够以与第一齿轮组的速度相同的速度或以比第一齿轮组的速度高的或低于第一齿轮组的速度沿相同方向旋转到环1或与其相反的方向驱动环2的变速杆5 第一齿轮组 p用于围绕管22旋转驱动环2,并且还垂直移动割炬7.版权所有(C)2006,JPO&NCIPI

    • 8. 发明专利
    • CRACK DETECTING METHOD FOR HIGH-TEMPERATURE PIPE
    • JP2002286444A
    • 2002-10-03
    • JP2001090516
    • 2001-03-27
    • BABCOCK HITACHI KK
    • KIKUHARA SEIJI
    • G01B21/32
    • PROBLEM TO BE SOLVED: To make easily confirmable the soundness of a lengthwise weld zone of a high-temperature pipe for a thermal power plant even while the plant is in operation. SOLUTION: By the method for detecting a crack of the lengthwise weld zone 2 of a high-temperature pipe 10 which has the lengthwise weld zone 2, the quantity of strain variation accompanying in-tube pressure nearby the lengthwise weld zone 2 of the high-temperature pipe 10 to be measured and a tube base material 1 on the same circumference as the place is measured by strain gauges 4 and 5 respectively; and a plurality of sample pipes in the same shape as the high-temperature tube to be inspected are prepared and cracks 3 which are different in depth are formed nearby the lengthwise weld zone 2 by those sample pipes. The difference in strain variation quantity between the part nearby the lengthwise weld zone 2 and the tube base material 1 on the same circumference with the place is measured and whether there is a crack 3 and the depth of the crack 3 are found through numerical analysis. Then the strain variation quantity of the high-temperature pipe 10 is compared with the relation to the difference between the depth of the crack found by the numerical analysis and the strain variation quantity to measure whether the lengthwise weld zone of the high-temperature pipe has a crack and its depth.
    • 9. 发明专利
    • SPRAY NOZZLE
    • JP2002022108A
    • 2002-01-23
    • JP2000205444
    • 2000-07-06
    • BABCOCK HITACHI KK
    • KIKUHARA SEIJI
    • F22G5/12
    • PROBLEM TO BE SOLVED: To provide a spray nozzle which can suppress the occurrence of cracks by reducing the fatigue damage of the external surface of the nozzle even when the surface is rapidly cooled by returning sprayed water. SOLUTION: In this spray nozzle 8 having a double pipe structure of an inner pipe 1 which is provided in the steam attemperator of a boiler and has spraying holes 3 on the downstream side of a superheated steam flow 18 and an outer pipe 2 which is provided coaxially with the inner pipe 1 so as to form a buffering steam flow passage 19 on the outer periphery of the pipe 1 and has an opening correspondingly to the spraying holes 3 of the pipe 1, a protective plate 4 which covers the external surface of the outer pipe 2 around the opening 6 is provided closely to the external surface of the pipe 2.