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    • 2. 发明公开
    • VARIABLE BLADE MANUFACTURING METHOD AND VARIABLE BLADE IN VGS TYPE TURBO CHARGER
    • VERFAHREN ZER HERSTELLUNG VON VERSTELLBAREN SCHAUFELN在VGS-TURBOLADERN
    • EP1422400A1
    • 2004-05-26
    • EP02755806.3
    • 2002-08-02
    • Akita Fine Blanking Co., Ltd.
    • OHISHI, Shinjiroh
    • F02B37/12F02B39/00B21K3/04B21H7/16
    • B23P15/02B21H7/16B21K3/04F01D17/165F02B37/24F05D2220/40F05D2230/10F05D2230/25F05D2240/12Y02T10/144Y10T29/4932Y10T29/49336Y10T29/49995
    • A manufacturing method based on a plastic working technique which can eliminate cutting and welding as much as possible in manufacturing an adjustable blade incorporated in a VGS turbocharger is provided. The present invention is characterized in that: a blank is punched out from a metal material having a substantially constant thickness to be a shaped material (W) as a starting form for an adjustable blade (1); thereafter, the shaped material (W) is compressed between a pair of opposed dies to form a blade portion (11), a shaft portion (12) and the like having desired shapes; thereafter a non-product portion protruding from a product portion is trimmed; then the shaft portion (12) is rolled by pressing the shaft portion (12) of the shaped material (W) against a pair of dies to have a desired diametrical thickness and a near net shape having a shape and dimensions thereof made close to the aimed at adjustable blade; and in finishing the vane height corresponding to a blade width of the adjustable blade (1), the shaped material (W) having the near net shape is pressed by a pair of opposed dies, so that an accuracy of a vane height in a completed state can be achieved.
    • 提供了一种基于塑料加工技术的制造方法,其可以在制造结合在VGS涡轮增压器中的可调节叶片时尽可能地消除切割和焊接。 本发明的特征在于:将坯料从具有基本上恒定厚度的金属材料冲压成成形材料(W),作为可调叶片(1)的起始形式; 此后,成形材料(W)被压缩在一对相对的模具之间以形成具有期望形状的叶片部分(11),轴部分(12)等; 之后修剪从产品部分突出的非产品部分; 然后通过将成形材料(W)的轴部分(12)压靠在一对模具上而使轴部分(12)具有期望的直径厚度,并且其形状和尺寸接近于 针对可调叶片; 并且在完成对应于可调叶片(1)的叶片宽度的叶片高度时,具有近净形状的成形材料(W)被一对相对的模具挤压,使得叶片高度的精度在完成 状态可以实现。
    • 10. 发明公开
    • VARIABLE BLADE MANUFACTURING METHOD AND VARIABLE BLADE IN VGS TYPE TURBO CHARGER
    • VERFAHREN ZUR HERSTELLUNG VERSTELLBARER LEITSCHAUFELN在TURBOLADER MIT VARIABLER GEOMETRIE
    • EP1422399A1
    • 2004-05-26
    • EP02755805.5
    • 2002-08-02
    • Akita Fine Blanking Co., Ltd.
    • OHISHI, Shinjiroh
    • F02B37/12F02B39/00B21K3/04B21H7/16
    • F01D17/165B21H7/16B21K3/04B23P15/02F02B37/24F02C6/12F05D2220/40F05D2230/26F05D2240/12Y02T10/144Y10T29/49316Y10T29/49336Y10T29/49337Y10T29/49995
    • A novel manufacturing method is provided which can actually achieve mass production of an adjustable blade and a VGS turbocharger having the adjustable blades incorporating therein, wherein a shaft portion is processed to have an aimed at diametrical thickness by rolling in place of cutting so that a cutting operation requiring much time may be eliminated as much as possible from a manufacturing process of the adjustable blade, and wherein a shaft elongation and a sharp edge caused by the rolling can be extremely inhibited to thereby eliminate an additional cutting operation conventionally performed for correcting the shaft elongation and the sharp edge. The present invention is characterized in that a metal shaped material as a starting form for an adjustable blade (1) integrally provided with a blade portion (11) and a shaft portion (12) is formed to have a near net shape having a shape and a size made close to those of the aimed at adjustable blade (1), and in forming the shaft portion (12), a shaft portion forming section of the shaped material is rolled to have a desired diametrical thickness.
    • 提供了一种新颖的制造方法,其实际上可以实现大量生产可调节叶片和具有并入其中的可调节叶片的VGS涡轮增压器,其中轴部分通过轧制代替切割而被加工成具有目标直径的厚度,从而切割 可以从可调节叶片的制造过程中尽可能多地消除需要大量时间的操作,并且可以极大地抑制由轧制引起的轴伸长率和锋利边缘,从而消除常规执行的用于校正轴的另外的切割操作 伸长和锋利的边缘。 本发明的特征在于,作为一体设置有叶片部分(11)和轴部分(12)的可调叶片(1)的起始形式的金属材料形成为具有近净形状,具有形状和 接近于可调叶片(1)的尺寸的尺寸,并且在形成轴部分(12)时,成形材料的轴部形成部分被卷起以具有期望的直径厚度。