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    • 1. 发明公开
    • METHOD FOR MANUFACTURING COIL SPRING
    • VERFAHREN ZUR HERSTELLUNG EINER SPULENFEDER
    • EP2444200A1
    • 2012-04-25
    • EP10789284.6
    • 2010-03-18
    • NHK Spring Co., Ltd.
    • TANGE, AkiraOKADA, HidekiUESUGI, MotoiHISANO, Yosuke
    • B24C1/10F16F1/02F16F1/06B21F35/00
    • B21F35/00B21F99/00B24C1/10
    • A spring wire (20) is subjected to a first shot peening process (S6) and a second shot peening process (S7). In the first shot peening process (S6), a first shot is projected on the spring wire (20) at a first projectile speed. High kinetic energy of the first shot produces compressive residual stress in a region ranging from the surface of the spring wire (20) to a deep position. In the second spring wire process (S7), a second shot is projected at a second projectile speed lower than the speed of the first shot. The kinetic energy of the second shot is lower than that of the first shot. The low kinetic energy of the second shot increases the compressive residual stress in a region near the surface of the spring wire (20).
    • 对弹簧丝(20)进行第一喷丸硬化处理(S6)和第二喷丸硬化处理(S7)。 在第一喷丸硬化处理(S6)中,以弹射线的第一弹丸速度投射弹簧丝(20)。 第一次射击的高动能在从弹簧丝(20)的表面到深位置的区域中产生压缩残余应力。 在第二弹簧丝加工(S7)中,以比第一弹丸的速度低的第二弹丸速度投射第二射击。 第二枪的动能低于第一枪的动能。 第二次射击的低动能增加了弹簧丝(20)表面附近区域的压缩残余应力。
    • 4. 发明公开
    • VERTICAL MOTION IMPELLER-TYPE SHOT PEENING DEVICE AND COIL SPRING
    • 垂直运动叶轮式喷丸装置和卷簧
    • EP3184242A1
    • 2017-06-28
    • EP15834152.9
    • 2015-06-09
    • NHK Spring Co., Ltd.
    • MORIYAMA, SenriAKIYAMA, SatoshiKOMAZAKI, MasayaNAGAYASU, GoOKADA, HidekiYOKOTA, Daisuke
    • B24C1/10B24C3/24F16F1/02
    • B24C1/10B24C3/24F16F1/02F16F1/04
    • A vertical motion impeller-type shot peening device (50) performs a second shot peening to a coil spring (10) including first shot peening indentations (20). The vertical motion impeller-type shot peening device (50) includes a workpiece holding mechanism (52) including a lower end turn support (84, 85) and an upper end turn support (95, 96), a stress applying mechanism (90) which compresses the coil spring (10), a rotation mechanism (100) which allows the coil spring (10) to rotate around the vertical axis, and a projection mechanism (57) which includes a pair of vertically movable impeller units (55, 56). A first rough surface (21) including first shot peening indentations (20) is formed on a part of end turn portions (10a, 10b) of the coil spring (10). A second rough surface (31) including second shot peening indentations (30) is formed on the entire surface of wire (11) except for the first rough surface (21).
    • 垂直运动叶轮式喷丸装置(50)对包括第一喷丸硬化压痕(20)的螺旋弹簧(10)执行第二喷丸。 上下运动叶轮式喷丸装置(50)包括:包括下端匝支承件(84,85)和上端匝支承件(95,96)的工件保持机构(52);应力施加机构(90) 压缩螺旋弹簧10的旋转机构100,使螺旋弹簧10绕垂直轴旋转的旋转机构100和包括一对可垂直移动的叶轮单元55,56的投射机构57, )。 包括第一喷丸压痕(20)的第一粗糙表面(21)形成在螺旋弹簧(10)的一部分端部转弯部分(10a,10b)上。 包括第二喷丸硬化凹痕(30)的第二粗糙表面(31)形成在除第一粗糙表面(21)之外的金属丝(11)的整个表面上。
    • 9. 发明公开
    • SUSPENSION SPRING DEVICE AND SUSPENSION COIL SPRING
    • AUFHÄNGUNGSFEDERVORRICHTUNGUNDAUFHÄNGUNGSSPULENFEDER
    • EP3150880A1
    • 2017-04-05
    • EP14893187.6
    • 2014-05-28
    • NHK Spring Co., Ltd.
    • TANGE, AkiraOKADA, Hideki
    • F16F1/12F16F1/00F16F15/06F16F15/067
    • B60G11/14B60G11/16B60G2202/12B60G2206/42B60G2206/81B60G2206/8402B60G2206/8403B60G2500/20C21D7/06C21D9/02F16F1/04F16F2226/02
    • A compressive residual stress portion (50) having a compressive residual stress from a surface of a wire (40) to a first depth (D1) is formed between end turn portions (12a, 12b) of a coil spring (12). The end turn portion (12a) includes a first portion (12a 1 ), a second portion (12a 2 ), and a third portion (12a 3 ). The first portion (12a 1 ) is always in contact with a spring seat irrespective of a load applied to the coil spring (12). The second portion (12a 2 ) contacts the spring seat when the load applied to the coil spring (12) is large, and is separated from the spring seat when the load is small. The third portion (12a 3 ) is always separated from the spring seat irrespective of the magnitude of the load. In the end turn portion (12a), in a region including the second portion (12a 2 ), a deep residual stress portion (51) is formed by ultrasonic shot peening. The deep residual stress portion (51) has a compressive residual stress from a surface of the wire (40) to a second depth (D2) deeper than the first depth (D1).
    • 在螺旋弹簧(12)的端部匝部(12a,12b)之间形成有从线(40)的表面到第一深度(D1)的压缩残余应力的压缩残余应力部分(50)。 端部转弯部分(12a)包括第一部分(12a 1),第二部分(12a 2)和第三部分(12a 3)。 第一部分(12a 1)始终与弹簧座接触,而不管施加到螺旋弹簧(12)的负载。 当施加到螺旋弹簧(12)的负载较大时,第二部分(12a 2)接触弹簧座,并且当负载小时与弹簧座分离。 不管负载的大小如何,第三部分(12a 3)始终与弹簧座分离。 在末端转弯部分(12a)中,在包括第二部分(12a 2)的区域中,通过超声波喷丸硬化形成深残余应力部分(51)。 深残余应力部分(51)具有从线(40)的表面到比第一深度(D1)更深的第二深度(D2)的压缩残余应力。