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    • 4. 发明公开
    • HONEYCOMB CATALYST AND METHOD FOR MANUFACTURING HONEYCOMB INTERMEDIATE AND HONEYCOMB CATALYST
    • WENENKATALYSATOR UND VERFAHREN ZUR HERSTELLUNG EINER WABENZWISCHENSTUFE UND EINES WABENKATALYSATORS
    • EP1433528A4
    • 2006-01-04
    • EP02772885
    • 2002-09-20
    • NGK INSULATORS LTD
    • ABE FUMIOKATO YASUSHI
    • B01D53/86B01D53/94B01J35/04B28B11/04C04B38/00C04B41/85C04B41/89F01N3/28
    • B28B11/14B01D53/94B01J35/04B28B11/04B28B11/045C04B38/0012C04B2111/0081F01N3/2807F01N3/2828F01N2260/18F01N2330/00F01N2330/06F01N2330/34F01N2510/06C04B35/195
    • A method for manufacturing a honeycomb intermediate and a honeycomb catalyst, which comprises forming a body (21) having ceramic and/or a metal as a main component into a formed honeycomb product (22), drying and optionally firing the formed honeycomb product (22), forming strengthened portions (11) in partition walls (3) of the resultant honeycomb carrier, at regions having a specific distance from both openings side ends (8) and (9) of cells (1) formed by the partition walls (3) along the axis direction, the strengthened portions having an erosion resistance greater than that of other portions of the partition walls, to thereby manufacture a honeycomb intermediate (31), cutting the honeycomb intermediate (31) along the diameter direction after or before a catalyst is carried on the honeycomb intermediate (31) and optionally allowing the cut honeycomb intermediate to carry a catalyst, to thereby manufacture a honeycomb catalyst. The method can be employed for manufacturing a honeycomb catalyst which is reduced in the damage during manufacture or the deformation during firing and exhibits great effect to reduce a pressure loss, with good efficiency and with reduced load to a worker.
    • 主要由陶瓷和/或金属构成的熔池21被模制以获得蜂窝模制材料22; 将蜂窝模制材料22干燥或干燥并烧制以获得蜂窝状载体; 在蜂窝载体的每个分隔壁3的两个部分处形成有沿着蜂窝状载体的轴向延伸的给定位置,从载体的两个端面8和9延伸,每个单元1 由每个分隔壁3形成的开口的加强部分11具有至少大于其它分隔壁部分的耐腐蚀性的增强部分11,由此制造蜂窝中间结构31; 在催化剂载载之后或之后,沿直径方向切割蜂窝状中间结构31; 然后根据需要加载催化剂以获得蜂窝催化剂。 因此,减轻了操作人员的负担,有效地获得了在焙烧期间的生产和变形期间的损伤小且压力损失非常小的蜂窝催化剂。