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    • 4. 发明公开
    • Synergistic welding system
    • Sywegetisches Schweisssystem
    • EP1779957A2
    • 2007-05-02
    • EP06020563.0
    • 2006-09-29
    • Lincoln Global, Inc.
    • Narayanan, Badri K.Soltis, Patrick T.Myers, Russell K.
    • B23K9/09B23K35/368B23K9/10
    • B23K9/092B23K9/1062
    • A welding system is disclosed for performing a short arc welding process between an advancing wire electrode and a workpiece. The system comprises a power source with a controller for creating a current pulse introducing energy into the electrode to melt the end of the electrode and a low current quiescent metal transfer section following the end of the melting pulse during which the melted electrode short circuits against the workpiece; a timer to measure the actual time between the end of the pulse and the short circuit; a device for setting a desired time from the pulse to the short circuit; a circuit to create a corrective signal based upon the difference between the actual time and the desired time; and, a circuit responsive to the corrective signal to control a given parameter of the current pulse. Also disclosed is a strategy for arc welding utilizing a cored electrode that produces welds with low levels of contaminants and which are strong, tough, and durable. The arc welding process generally utilizes an AC waveform. The cored electrode can be a self-shielded flux cored electrode (FCAW-S). Various electrode compositions are described that are particularly beneficial when used in conjunction with an AC waveform.
    • 公开了一种用于在前进的线电极和工件之间进行短弧焊接工艺的焊接系统。 该系统包括具有控制器的电源,该控制器用于产生将电能引入电极中的电流脉冲以熔化电极的端部,以及在熔化脉冲结束之后的低电流静态金属转移部分,在熔化脉冲期间熔融的电极短路 工件; 一个定时器来测量脉冲结束与短路之间的实际时间; 用于设置从脉冲到短路的所需时间的装置; 基于实际时间和期望时间之间的差异创建校正信号的电路; 以及响应于校正信号以控制当前脉冲的给定参数的电路。 还公开了一种使用产生具有低水平污染物的焊接并且坚固,坚固和耐用的焊接电极的电弧焊接的策略。 电弧焊工艺一般采用交流波形。 芯电极可以是自保护药芯焊丝(FCAW-S)。 描述了当与AC波形结合使用时,各种电极组合物是特别有益的。
    • 5. 发明公开
    • Electric arc welder and method for controlling the welding process of the welder
    • Vorrichtung und Verfahren zur Steuerung eines Bogenschweissprozesses
    • EP1502692A1
    • 2005-02-02
    • EP04015928.7
    • 2004-07-07
    • LINCOLN GLOBAL, INC.
    • Myers, Russell K.Houston, William S.
    • B23K9/095B23K9/10B23K9/09
    • B23K9/0953B23K9/093B23K9/1062
    • An electric arc welder (10) for performing a given weld process with a selected A.C. pulse current waveform performed between an electrode (24) and a workpiece (26), where the current waveform includes a positive segment and a negative segment, with at least one segment including a peak current and background current. The welder comprises: a power source (14) with a controller (30) having a digital processor including a program to calculate the real time power factor of the weld current and weld voltage where the program includes an algorithm to calculate the rms weld voltage, the rms weld current and the average power of said power source; a circuit to multiply the rms current by the rms voltage to produce an rms power level; a circuit to divide the average power by the rms power to create a value representing the actual real time power factor of said power source; and, a circuit to adjust said background current to maintain said power factor at a given level, which is manually adjusted to set the heat of the weld.
    • 一种电弧焊机(10),用于使用在电极(24)和工件(26)之间执行的选定的AC脉冲电流波形执行给定的焊接过程,其中电流波形包括正段和负段,至少 一段包括峰值电流和背景电流。 焊机包括:具有控制器(30)的电源(14),其具有数字处理器,该数字处理器包括用于计算焊接电流和焊接电压的实时功率因数的程序,其中该程序包括用于计算均方根焊接电压的算法, 所述电源的均方根焊接电流和平均功率; 将均方根电流乘以均方根电压以产生均方根功率电平的电路; 将平均功率除以均方根功率以产生表示所述电源的实际实时功率因数的值的电路; 以及用于调节所述背景电流以将所述功率因数保持在给定水平的电路,其被手动调节以设定焊接的热量。
    • 9. 发明公开
    • Electric arc welding system
    • Vorrichtung zum Lichtbogenschweissen
    • EP1439021A3
    • 2005-05-11
    • EP04000826.0
    • 2004-01-16
    • LINCOLN GLOBAL, INC.
    • Myers, Russell K.Houston, William S.
    • B23K9/10
    • B23K9/091B23K9/0253B23K9/1056B23K9/1068B23K9/1735
    • An electric arc welding system for creating a first AC welding arc (AC1) with a first current waveform (420) between a first electrode and a workpiece by a first power supply and a second AC welding arc (AC2) with a second current waveform (430) between a second electrode and a workpiece by a second power supply as the first and second electrodes are moved in unison along a welding path, where the first and second power supply each comprising a high speed switching inverter creating its waveform by a number of current pulses occurring at a frequency of at least 18 kHz with the magnitude of each current pulse controlled by a wave shaper and the polarity of the waveforms is controlled by a signal. The first AC waveform has a positive portion substantially different in energy than its negative portion and/or has either a different shape and/or a synthesized sinusoidal portion.
    • 一种用于通过第一电源和第二电流波形(AC2)在第一电极和工件之间产生具有第一电流波形(420)的第一AC焊接电弧(AC1)的电弧焊接系统( 430)在第一和第二电极沿着焊接路径一致地移动时由第二电源连接在第二电极和工件之间,其中第一和第二电源各自包括高速开关逆变器,其通过多个 以至少18kHz的频率发生的电流脉冲,其中每个电流脉冲的幅度由波形整形器控制,波形的极性由信号控制。 第一AC波形具有与其负极部分相比基本上不同的能量的正部分和/或具有不同的形状和/或合成的正弦部分。