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    • 3. 发明公开
    • Method for making devices using metallized magnetic substrates
    • HerstellungsverfahrenfürVorrichtungen mit metallisierten magnetischen Substraten
    • EP0690461A1
    • 1996-01-03
    • EP95304325.4
    • 1995-06-21
    • AT&T Corp.
    • Fleming, Debra AnneJohnson Jr.,David WilfredLambrecht Jr.,Vincent GeorgeLaw, Henry HonLiptack, David JosephRoy, ApurbaThomson Jr.,John
    • H01F17/00H01F41/04
    • H01F17/0033H01F41/046H01F2017/004H01L21/486H05K1/0306H05K1/092H05K1/115H05K3/005H05K3/245H05K3/403H05K3/4061H05K2201/09645H05K2201/09854H05K2203/1476Y10T29/4902Y10T29/49076Y10T29/49165
    • The present invention provides novel devices including magnetic components and novel methods for making them. In a first aspect, the invention provides a device comprising a metallized magnetic substrate (e.g., 5) having an aperture (e.g., 50). At least one metallized path (e.g., 20) passes through the aperture and around a portion of the substrate to define a magnetic component which has a flux path in the plane of the substrate and substantially confined within the substrate. The winding can pass around a substrate edge or through a second aperture. Advantageously, other circuit elements such as metallized interconnects (e.g., 55) and electronic components (e.g., 401) are disposed on the substrate to form a device.
      In a further aspect, the invention provides methods for metallizing magnetic substrate to form devices including magnetic components. In one embodiment, a green ceramic body (e.g., 5) comprising at least one ceramic layer is provided in an unfired state. At least one aperture (e.g., 50) having at least one conductively coated side wall pathway (e.g., 56) is formed within each ceramic layer. Top and bottom surface portions of the ceramic body are metallized such that the metallized surface portions (e.g., 20) form a continuous conductive region with the side wall conductive pathway to create a conductive winding about the ceramic body. The ceramic body with the conductive winding formed thereon is fired to yield a substrate including a magnetic component. Preferably after sintering, additional metal is plated on the conductive regions to enhance current-carrying capacity.
    • 本发明提供了包括磁性元件的新型装置及其制造方法。 在第一方面,本发明提供一种包括具有孔径(例如50)的金属化磁性基底(例如5)的装置。 至少一个金属化路径(例如,20)穿过孔径并围绕衬底的一部分,以限定磁性部件,该磁性部件在衬底的平面中具有通量路径并且基本上限制在衬底内。 绕组可以绕过基板边缘或通过第二孔。 有利地,诸如金属化互连(例如55)和电子部件(例如,401)的其它电路元件设置在衬底上以形成器件。 在另一方面,本发明提供了用于金属化磁性基板以形成包括磁性部件的装置的方法。 在一个实施例中,包括至少一个陶瓷层的生坯陶瓷体(例如5)以未燃状态提供。 在每个陶瓷层内形成至少一个具有至少一个导电涂覆的侧壁通道(例如56)的孔(例如50)。 陶瓷体的顶表面部分和底表面部分被金属化,使得金属化的表面部分(例如20)与侧壁导电通路形成连续的导电区域,以在陶瓷体周围形成导电绕组。 在其上形成有导电绕组的陶瓷体被烧制以产生包括磁性部件的基板。 优选在烧结之后,在导电区域上镀上附加的金属以增强载流能力。