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    • 14. 发明公开
    • Improved series arc welder with wire speed controlling devices
    • 带有线速控制装置的改进的串联电弧焊机
    • EP1864746A2
    • 2007-12-12
    • EP06017853.0
    • 2006-08-26
    • LINCOLN GLOBAL, INC.
    • O'Donnell, Timothy M.Myers, Russell K.
    • B23K9/12B23K9/173B23K9/18
    • B23K9/1068B23K9/124B23K9/1735B23K9/188
    • The present invention relates to electric arc welders for depositing weld metal along a groove between two edges of a metal workpiece (WP). In particular, according to one embodiment of the present invention, a welder comprises: a leading electrode (EI) driven toward a point in the groove by a first wire feeder (400) operated at a first speed by a first motor (MI) with a speed control input and a tachometer (406) derived first feedback signal, a trailing electrode (E2) driven toward the same point by a second wire feeder (410) operated at a second speed by a second motor (M2) with a speed control input and a tachometer (416) derived second feedback signal, a first power source (292) directing a first current (I1) to flow through the leading electrode (EI) and a second power source (294) causing a second current (I1-I6) to flow through the trailing electrode (E2) with the current flow being in a series arc circuit. The second power source (294) is grounded to the workpiece (WP) to modify the series arc current so ground current (I6) flows to the workpiece (WP) whereby the second current is generally equal to the first current minus the ground current (I6).
    • 本发明涉及用于沿着金属工件(WP)的两个边缘之间的凹槽沉积焊接金属的电弧焊机。 特别地,根据本发明的一个实施例,一种焊机包括:通过由第一电动机(MI)以第一速度操作的第一送丝机(400)朝向凹槽中的点驱动的引导电极(EI), 速度控制输入和转速表(406)导出的第一反馈信号,由第二电机(M2)以第二速度操作的第二送丝机(410)朝向同一点驱动的尾随电极(E2),所述第二电机(M2) 输入和转速计(416)导出的第二反馈信号,引导第一电流(I1)流过引导电极(EI)的第一电源(292)和引起第二电流(I1- I6)在电流以串联电弧电路流动的情况下流过后电极(E2)。 第二电源(294)与工件(WP)接地以修改串联电弧电流,因此接地电流(I6)流向工件(WP),由此第二电流通常等于第一电流减去接地电流 I6)。
    • 15. 发明公开
    • Electric arc welder and method for controlling the welding process of the welder
    • Verfahren zum Betreiben einer Lichtbogenschweissmaschine
    • EP1413381A2
    • 2004-04-28
    • EP03024610.2
    • 2003-10-25
    • LINCOLN GLOBAL, INC.
    • Myers, Russell K.Houston, William S.O'Donnell, Timothy M.Hasan, Robert
    • B23K9/09B23K9/095
    • B23K9/1062B23K9/093B23K9/0953
    • Electric arc welder (10) performs a given weld process with selected current waveform performed between electrode (24) and workpiece (26) . Welder (10) includes a controller with a digital processor (30) , sensor (44) for reading instantaneous weld current, and circuit (56) to convert the instantaneous current into a digital representation of the level of instantaneous weld current. Digital processor (30) has program circuit (64, 66) to periodically read and square the digital representation at a given rate, register (70, 72) for summing a number N of square digital representations to give a summed value, and an algorithm (82, 84, 86, 88) for periodically dividing the summed value by the number N to provide a quotient and then taking the square root of said quotient to thereby digitally construct rms signal (40) representing the root mean square of the weld current.
    • 用于在电极(24)和工件(26)之间执行所选波形执行给定焊接工艺的电弧焊机包括用于获得焊工的至少一个RMS参数的电路。 还包括独立权利要求,用于:(a)操作电弧焊机以在电极和工件之间以选定的电流波形执行给定的焊接过程的方法,其包括以给定的速率对波形的焊接电流进行采样, 在波形中的给定位置处产生事件信号,对连续事件信号之间的样本数进行计数,并根据样本和数量计算焊接电流的RMS值; 以及(b)一种控制电弧焊机的方法,用于利用电极在电极和工件之间执行的所选择的波形来执行给定的焊接过程,其包括使用RMS电流和RMS计算电源的实际功率因数 选择电源的期望功率因数,通过将电源的实际功率因数与电源的期望功率因数进行比较来获得误差信号,并通过误差信号调整波形,实际功率因数为 保持在所需的功率因数。
    • 16. 发明公开
    • Synergistic welding system
    • 协同焊接系统
    • EP1779957A3
    • 2009-06-17
    • EP06020563.0
    • 2006-09-29
    • Lincoln Global, Inc.
    • Narayanan, Badri K.Soltis, Patrick T.Myers, Russell K.
    • B23K9/09B23K35/368B23K9/10
    • B23K9/092B23K9/1062
    • A welding system is disclosed for performing a short arc welding process between an advancing wire electrode and a workpiece. The system comprises a power source with a controller for creating a current pulse introducing energy into the electrode to melt the end of the electrode and a low current quiescent metal transfer section following the end of the melting pulse during which the melted electrode short circuits against the workpiece; a timer to measure the actual time between the end of the pulse and the short circuit; a device for setting a desired time from the pulse to the short circuit; a circuit to create a corrective signal based upon the difference between the actual time and the desired time; and, a circuit responsive to the corrective signal to control a given parameter of the current pulse. Also disclosed is a strategy for arc welding utilizing a cored electrode that produces welds with low levels of contaminants and which are strong, tough, and durable. The arc welding process generally utilizes an AC waveform. The cored electrode can be a self-shielded flux cored electrode (FCAW-S). Various electrode compositions are described that are particularly beneficial when used in conjunction with an AC waveform.
    • 19. 发明公开
    • Electric arc welder system with waveform profile control for cored electrodes
    • Elektrische Lichtbogenvorrichtung mit einem gesteuerten WellenformprofilfürKernelektroden
    • EP1595634A1
    • 2005-11-16
    • EP05008352.6
    • 2005-04-18
    • LINCOLN GLOBAL, INC.
    • Stava, Elliott K.Myers, Russell K.Narayanan, Badri K.Soltis, Patrick T.
    • B23K9/10
    • B23K9/092B23K9/1043B23K9/1068
    • An electric arc welder for creating a welding process in the form of a succession of AC waveforms between a particular type of cored electrode, with a sheath and core, and a workpiece by a power source comprising an high frequency switching device for creating the individual waveforms in said succession of waveforms, each waveform having a profile is formed by the magnitude of each of a large number of short current pulses generated at a frequency of at least 18 kHz where said profile is determined by the input signal to a wave shaper controlling said short current pulses; a circuit to create a profile signal indicative of said particular type of electrode; and a select circuit to select said input signal based upon said profile signal whereby said wave shaper causes said power source to crate a specific waveform profile for said particular type of cored electrode.
    • 一种用于在特定类型的芯电极与护套和芯之间以一系列AC波形的形式产生焊接工艺的电弧焊机和通过电源的工件,所述电源包括用于产生各个波形的高频开关装置 在所述连续波形中,具有轮廓的每个波形由在至少18kHz的频率处产生的大量短电流脉冲中的每一个的大小形成,其中所述轮廓由输入信号确定为控制所述 短电流脉冲; 产生指示所述特定类型的电极的分布信号的电路; 以及选择电路,用于基于所述简档信号选择所述输入信号,由此所述波形整形器使所述电源对所述特定类型的芯电极的特定波形分布进行包装。
    • 20. 发明公开
    • AC electric arc welding system and process with two electrodes
    • 交流电力公司(Lichtbogenschweissvorrichtung und -verfahren mit zwei Elektroden)
    • EP1543909A1
    • 2005-06-22
    • EP04024450.1
    • 2004-10-14
    • LINCOLN GLOBAL, INC.
    • Houston, William S.Myers, Russell K.
    • B23K9/18B23K9/173B23K9/09B23K9/095B23K9/10
    • B23K9/091B23K9/0953B23K9/1062B23K9/1735B23K9/188
    • An electric arc welding system and method for creating a first AC welding arc with a first current waveform between a first electrode and a workpiece by a first power supply and a second AC welding arc with a second current waveform between a second electrode and a workpiece by a second power supply as the first and second electrodes are moved in unison along a welding path where the first and second power supply each comprising an high speed switching inverter creating its waveform by a number of current pulses occurring at a frequency of at least 18 kHz with the magnitude of each current pulse controlled by a wave shaper and the polarity of the waveforms controlled by a signal. The first and second AC waveforms each have a positive portion and a negative portion and a cycle period of about 10-20 ms the electric arc welding system further includes timing circuits for determining the push and pull times between the arcs and a waveform adjusting circuit to limit the push and pull times to less than about 5.0 ms. The electric arc welding method includes the steps of determining the push and pull times between the arcs and adjusting said waveforms to limit the push and pull times to less than about 5.0 ms.
    • 一种电弧焊接系统和方法,用于通过第一电源和第二AC焊接电弧在第一电极和工件之间产生具有第一电流波形的第一AC焊接电弧,并且在第二电极和工件之间通过第二电流波形 作为第一和第二电极的第二电源沿着焊接路径一致移动,其中每个包括高速开关逆变器的第一和第二电源通过以至少18kHz的频率出现的多个电流脉冲产生其波形 每个电流脉冲的大小由波形整形器控制,并且由信号控制的波形的极性。 第一和第二AC波形各自具有正部分和负部分,并且约10-20ms的循环周期,电弧焊接系统还包括用于确定电弧之间的推拉时间的定时电路和波形调节电路 将推拉时间限制在小于约5.0 ms。 电弧焊接方法包括以下步骤:确定电弧之间的推拉时间并调整所述波形,以将推拉时间限制在小于约5.0ms。