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    • 8. 发明授权
    • Ultra-bulky fiber aggregate and production method thereof
    • 超大纤维聚集体及其制造方法
    • US5569525A
    • 1996-10-29
    • US256321
    • 1994-07-01
    • Yugoro MasudaMakio Nagata
    • Yugoro MasudaMakio Nagata
    • B24B17/00B68G5/00D01D5/34D04H1/00D04H1/55D04H1/556D04H1/559D04H1/58
    • D04H1/54D04H1/4291D04H1/4334D04H1/435D04H1/4374D04H1/4382D04H1/4391D04H1/559Y10T442/638
    • This ultra-bulky fiber aggregate is obtained by blending (A) a polyester fiber and (B) a core-sheath type composite fiber wherein a low melting point component lower in melting point than the core is used for the sheath. The interlacing portions of three-dimensionally continuous fibers are fused by melting of the sheath portions of the core-sheath type composite fiber. The fiber aggregate has a thickness of at least 200 mm and a density of 0.02 to 0.1 g/cm.sup.3, and varies in density within .+-.5% in all of the longitudinal and transverse directions and the direction of height. The fiber aggregate can be used as a shoulder pad and a cushion material when it is cut. The production method of this fiber aggregate comprises blending (A) a polyester fiber and (B) a core-sheath type composite fiber using a low melting point component lower in melting point than the core for the sheath to obtain a card web, temporarily fusing card webs by far infrared rays or a hot air heater to laminate webs as required by a predetermined density and a predetermined thickness, and heat-treating the resulting laminate so as to mutually fuse the layers forming the laminate, wherein the heat-treatment is carried out by placing the laminate into a steam oven while it is compressed and clamped between two upper and lower plates and introducing the steam, the laminate being subjected to the heat-treatment while kept erect.
    • PCT No.PCT / JP93 / 01583 Sec。 371日期:1994年7月1日 102(e)日期1994年7月1日PCT提交1993年10月29日PCT公布。 公开号WO94 / 10366 日期:1994年5月11日该超大型纤维聚集体通过将(A)聚酯纤维和(B)芯鞘型复合纤维(其熔点低于芯的低熔点成分用于护套)而获得。 三维连续纤维的交织部分通过熔化芯鞘型复合纤维的护套部分而熔化。 纤维聚集体具有至少200mm的厚度和0.02至0.1g / cm 3的密度,并且在所有纵向和横向以及高度方向上的密度在+/- 5%内变化。 纤维聚集体在切割时可以用作肩垫和缓冲材料。 该纤维集合体的制造方法包括:(A)聚酯纤维和(B)使用低于熔融点的低熔点组分的芯鞘型复合纤维,以获得纸网,暂时熔融 通过远红外线卡片网或热空气加热器按需要以预定的密度和预定的厚度层压纤维网,并对所得的层压体进行热处理,以便相互融合形成层压体的层,其中进行热处理 通过将层压体压缩并夹在两个上板和下板之间并引入蒸汽,将层压板放置在蒸汽炉中,将层压板保持直立进行热处理。
    • 10. 发明专利
    • ULTRABULKY AGGREGATE OF FIBER AND ITS PRODUCTION
    • JPH06146148A
    • 1994-05-27
    • JP32127592
    • 1992-11-02
    • KANEBO LTD
    • MASUDA YUGORONAGATA MAKIO
    • B24B17/00B68G5/00D01D5/34D04H1/00D04H1/55D04H1/556D04H1/559D04H1/54
    • PURPOSE:To provide an ultrabulky aggregate composed of a polyester fiber, exhibiting a uniform density in all the longitudinal, lateral and vertical directions and having >=20cm thickness. CONSTITUTION:An aggregate prepared by blending (A) a polyester fiber with (B) a sheath-core type conjugated fiber containing a low-melting component as the sheath exhibiting a melting point lower than that of the core part and melt-bonding each entangled part of the three dimensionally continuous fibers through fusion of the sheath part of this sheath-core type conjugated fiber, which exhibits >=200mm thickness, 0.02 to 0.1g/cm density and a scattering of the density within a range of + or -5% in all the longitudinal, lateral and vertical directions and applicable to a shoulder pad or a cushion material by cutting off a part thereof. The polyester fiber (A) and the sheath-core type conjugated fiber (B) containing the sheath composed of a low-melting component exhibiting a melting point lower than that of the core component are blended and the resultant card web is temporarily melt-bonded using a far infrared ray heater or a hot air heater. After the card webs are laminated corresponding to a prescribed density and thickness, held between a pair of upper and lower plates in a compressed state and charged in a steaming tank, steam is introduced therein, thus producing the objective aggregate.