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    • 7. 发明公开
    • A method and apparatus for use in producing sugars from starch-bearing material
    • 用于生产淀粉轴承材料的糖的方法和装置
    • EP0028872A3
    • 1981-05-27
    • EP80302316
    • 1980-07-09
    • WENGER MANUFACTURING
    • Wenger, Lavon GeneRokey, Galen JamesBen-Gera, Itamar
    • C13L01/08C12P19/00B30B11/24
    • C08B30/16
    • A method and apparatus for use in producing sugars from starch-bearing grains are disclosed which yield cooked, gelatinized products capable of short-time enzymatic conversion to sugars, particularly sugars subject to fermentation to alcohol. The method and apparatus involves the thorough- soaking of the starch-bearing material with water, and the cooking and gelatinization of the water-soaked material in its passage through the barrel of an extrusion cooker. The structure of the cooker is such that in the barrel water separates from the material being worked, the separated cooked, gelatinized starch material being extruded from the barrel through an extrusion die and the separated water being discharged through an additional outlet conduit in the barrel. The high production rates afforded through use of this extrusion equipment with high-moisture grains, and the short conversion time of the resultant products, is particularly advantageous for economical alcohol manufacture, both for alcoholic beverages and for use as fuel. Preferably, whole or cracked starch-bearing grain is presoaked in an excess of water to a substantial moisture level, and the resultant slurry is fed to the specialised extruder. In the extruder the water is at least partially separated and carried from the process, and the grain is highly cooked and gelatinized for subsequent conversion. The overall apparatus preferably includes presoak tanks for the grain, a grain-conveying feeder, an extrusion cooker, and enzyme conversion tanks; the apparatus is advantageously sized for batch-continuous operations to produce a continuous flow of sugars. Coversion times for the gelatinized starches are low, less than about 45 minutes, and moisture and extrusion conditions can be altered to further lower sugar conversion time.
    • 公开了一种用于从含淀粉颗粒生产糖的方法和装置,其产生能够短时间酶转化成糖的熟化糊化产物,特别是经发酵至醇的糖。 该方法和装置包括将含淀粉的材料与水进行通孔浸渍,并且将水浸泡材料在其通过挤出炊具的筒体的通道中进行蒸煮和凝胶化。 炊具的结构是这样的:在筒状水中与被加工材料分离,分离出的熟化糊化的淀粉材料通过挤压模从筒中挤出,分离出的水通过桶中的另外的出口导管排出。 通过使用具有高水分颗粒的挤出设备提供的高生产率,并且所得产物的短转化时间对于酒精饮料和用作燃料的经济酒精制造是特别有利的。 优选地,将全部或破裂的含淀粉颗粒预先在过量的水中预先浸泡到大致的水分含量,并将所得浆料进料到专门的挤出机。 在挤出机中,水至少部分地从该方法中分离并携带,并且将谷物高度熟化并凝胶化以用于随后的转化。 整体装置优选地包括用于颗粒的预浸罐,输送送料器,挤压炊具和酶转化罐; 该装置有利地用于批量连续操作,以产生连续的糖流。 凝胶化淀粉的转化时间较短,少于约45分钟,可以改变水分和挤出条件以进一步降低糖转化时间。