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1. 发明申请

US20080142149A1 Setter Used in Firing and Method for Firing of Formed Honeycomb Body Using the Setter 审中-公开
标题翻译：用于烧结的安装器和使用安装器烧成成形蜂窝体的方法
公开(公告)号：US20080142149A1
公开(公告)日：2008-06-19
申请号：US11663479
申请日：2005-09-22
申请人： Yasushi Noguchi , Hiroyuki Suenobu , Tomoo Nakamura , Takehiko Watanabe
发明人： Yasushi Noguchi , Hiroyuki Suenobu , Tomoo Nakamura , Takehiko Watanabe
IPC分类号： C04B35/64 , C04B35/195 , F27D3/12
CPC分类号： F27D5/0031 , C04B35/195 , C04B35/478 , C04B35/565 , C04B2235/3217 , C04B2235/3218 , C04B2235/3232 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/5409 , C04B2235/5436 , C04B2235/77 , C04B2235/9623 , C04B2235/963 , F27D3/12
摘要： A support plate for use in firing which has a main component of the crystal phase after firing being the same as that of an article to be sintered, and has a surface roughness (Ra) of the surface to be contacted with the article to be fired of 8 to 50 μm. A firing method using the above support plate is free from the breaking or chipping of cells of a honeycomb fired article as a product and also is free from the breaking thereof during firing, the staining or cells, the cracking or deformation thereof, or the failure of reaction, which is caused by the mismatch in expansion-shrinkage behavior, and thus allows the prevention of the decrease of the yield in the production of a honeycomb fired article as a product.
摘要翻译：烧成后的结晶相的主要成分与待烧结制品相同的烧成用支撑板，与被烧成物接触的表面的表面粗糙度（Ra） 8到50个妈妈。使用上述支撑板的烧成方法没有作为产品的蜂窝烧制制品的电池的断裂或破碎，并且在烧制期间没有破裂，染色或细胞，其破裂或变形或失效的反应，其是由膨胀收缩性能的不匹配引起的，因此可以防止作为产品的蜂窝烧制制品的生产中的产率降低。

2. 发明申请

US20100215898A1 Honeycomb structure and method for producing the same 审中-公开
标题翻译：蜂窝结构及其制造方法
公开(公告)号：US20100215898A1
公开(公告)日：2010-08-26
申请号：US12659491
申请日：2010-03-10
申请人： Hiroyuki Suenobu , Yasushi Noguchi , Tomoo Nakamura
发明人： Hiroyuki Suenobu , Yasushi Noguchi , Tomoo Nakamura
IPC分类号： B32B3/12
CPC分类号： C04B35/195 , B01D46/0001 , B01D46/2425 , B01D46/2429 , B01D46/2444 , B01D46/2466 , B01D2046/2433 , B01D2046/2437 , B01D2046/2496 , B29C48/11 , B29C48/30 , B29L2031/60 , C04B38/0009 , C04B2111/00405 , C04B2111/00793 , C04B2111/0081 , C04B2235/6562 , C04B2235/77 , C04B2235/96 , C04B2235/9607 , F01N3/0222 , Y10T428/24149 , C04B38/0054 , C04B38/0074 , C04B38/067 , C04B38/0675 , C04B38/068
摘要： There is provided a honeycomb structure and a method for producing the honeycomb structure, capable of reducing variance in pore diameter depending on part and capable of increasing the mean pore diameter as a whole. There is provided a method for producing a cordierite honeycomb structure 1 including the step of firing a honeycomb formed body. In the firing step, a temperature rise rate from 1200° C. to 1250° C. is controlled to 40° C./hr or more, a temperature rise rate from 1250° C. to 1300° C. is controlled to 2 to 40° C./hr, and a temperature rise rate from 1300° C. to 1400° C. is controlled to 40° C./hr or more. There is further provided a honeycomb structure having a porosity of 50 to 70%, a mean pore diameter of 15 to 30 μm, a difference in a mean pore diameter of 5 μm or less between in the central portion and in the outer peripheral portion, a thermal expansion coefficient of 1.0×10−6/° C. or less in each of the central portion and the outer peripheral portion, and an A-axis compression strength of 1.5 MPa or more in each of the central portion and the outer peripheral portion.
摘要翻译：提供一种蜂窝结构体和蜂窝结构体的制造方法，其能够根据部分减少孔径的变化，并且能够整体上增加平均孔径。提供一种堇青石蜂窝结构体1的制造方法，其包括烧成蜂窝成形体的工序。在烧成工序中，将从1200℃升温至1250℃的升温速度控制为40℃/小时以上，从1250℃升温至1300℃的升温速度控制在2〜 40℃/小时，从1300℃至1400℃的升温速度控制在40℃/小时以上。另外，在中心部和外周部之间还具有孔隙率为50〜70％，平均孔径为15〜30μm，平均孔径为5μm以下的蜂窝结构体，中心部分和外周部分的热膨胀系数为1.0×10 -6 /℃以下，中心部和外周部的每一个的A轴压缩强度为1.5MPa以上一部分。

3. 发明授权

US07897099B2 Method for producing honeycomb structure 有权
标题翻译：生产蜂窝结构的方法
公开(公告)号：US07897099B2
公开(公告)日：2011-03-01
申请号：US10585190
申请日：2005-01-07
申请人： Hiroyuki Suenobu , Yasushi Noguchi , Tomoo Nakamura
发明人： Hiroyuki Suenobu , Yasushi Noguchi , Tomoo Nakamura
IPC分类号： C04B26/28
CPC分类号： C04B35/195 , B01D46/0001 , B01D46/2425 , B01D46/2429 , B01D46/2444 , B01D46/2466 , B01D2046/2433 , B01D2046/2437 , B01D2046/2496 , B29C47/0028 , B29C47/12 , B29L2031/60 , C04B38/0009 , C04B2111/00405 , C04B2111/00793 , C04B2111/0081 , C04B2235/6562 , C04B2235/77 , C04B2235/96 , C04B2235/9607 , F01N3/0222 , Y10T428/24149 , C04B38/0054 , C04B38/0074 , C04B38/067 , C04B38/0675 , C04B38/068
摘要： There is provided a honeycomb structure and a method for producing the honeycomb structure, capable of reducing variance in pore diameter depending on part and capable of increasing the mean pore diameter as a whole. There is provided a method for producing a cordierite honeycomb structure 1 including the step of firing a honeycomb formed body. In the firing step, a temperature rise rate from 1200° C. to 1250° C. is controlled to 40° C./hr or more, a temperature rise rate from 1250° C. to 1300° C. is controlled to 2 to 40° C./hr, and a temperature rise rate from 1300° C. to 1400° C. is controlled to 40° C./hr or more. There is further provided a honeycomb structure having a porosity of 50 to 70%, a mean pore diameter of 15 to 30 μm, a difference in a mean pore diameter of 5 μm or less between in the central portion and in the outer peripheral portion, a thermal expansion coefficient of 1.0×10−6/° C. or less in each of the central portion and the outer peripheral portion, and an A-axis compression strength of 1.5 MPa or more in each of the central portion and the outer peripheral portion.
摘要翻译：提供一种蜂窝结构体和蜂窝结构体的制造方法，其能够根据部分减少孔径的变化，并且能够整体上增加平均孔径。提供一种堇青石蜂窝结构体1的制造方法，其包括烧成蜂窝成形体的工序。在烧成工序中，将从1200℃升温至1250℃的升温速度控制为40℃/小时以上，从1250℃升温至1300℃的升温速度控制在2〜 40℃/小时，从1300℃至1400℃的升温速度控制在40℃/小时以上。另外，在中心部和外周部之间还具有孔隙率为50〜70％，平均孔径为15〜30μm，平均孔径为5μm以下的蜂窝结构体，中心部分和外周部分的热膨胀系数为1.0×10 -6 /℃以下，中心部和外周部的每一个的A轴压缩强度为1.5MPa以上一部分。

4. 发明申请

US20070269634A1 Honeycomb Structure and Method for Producing the Same 有权
标题翻译：蜂窝结构及其生产方法
公开(公告)号：US20070269634A1
公开(公告)日：2007-11-22
申请号：US10585190
申请日：2005-01-07
申请人： Hiroyuki Suenobu , Yasushi Noguchi , Tomoo Nakamura
发明人： Hiroyuki Suenobu , Yasushi Noguchi , Tomoo Nakamura
IPC分类号： B32B3/12 , B29C47/00
CPC分类号： C04B35/195 , B01D46/0001 , B01D46/2425 , B01D46/2429 , B01D46/2444 , B01D46/2466 , B01D2046/2433 , B01D2046/2437 , B01D2046/2496 , B29C47/0028 , B29C47/12 , B29L2031/60 , C04B38/0009 , C04B2111/00405 , C04B2111/00793 , C04B2111/0081 , C04B2235/6562 , C04B2235/77 , C04B2235/96 , C04B2235/9607 , F01N3/0222 , Y10T428/24149 , C04B38/0054 , C04B38/0074 , C04B38/067 , C04B38/0675 , C04B38/068
摘要： There is provided a honeycomb structure and a method for producing the honeycomb structure, capable of reducing variance in pore diameter depending on part and capable of increasing the mean pore diameter as a whole. There is provided a method for producing a cordierite honeycomb structure 1 including the step of firing a honeycomb formed body. In the firing step, a temperature rise rate from 1200° C. to 1250° C. is controlled to 40° C./hr or more, a temperature rise rate from 1250° C. to 1300° C. is controlled to 2 to 40° C./hr, and a temperature rise rate from 1300° C. to 1400° C. is controlled to 40° C./hr or more. There is further provided a honeycomb structure having a porosity of 50 to 70%, a mean pore diameter of 15 to 30 μm, a difference in a mean pore diameter of 5 μm or less between in the central portion and in the outer peripheral portion, a thermal expansion coefficient of 1.0×10−6/° C. or less in each of the central portion and the outer peripheral portion, and an A-axis compression strength of 1.5 MPa or more in each of the central portion and the outer peripheral portion.
摘要翻译：提供一种蜂窝结构体和蜂窝结构体的制造方法，其能够根据部分减少孔径的变化，并且能够整体上增加平均孔径。提供一种堇青石蜂窝结构体1的制造方法，其包括烧成蜂窝成形体的工序。在烧成工序中，将从1200℃升温至1250℃的升温速度控制为40℃/小时以上，从1250℃升温至1300℃的升温速度控制在2〜 40℃/小时，从1300℃至1400℃的升温速度控制在40℃/小时以上。另外，在中心部和外周部之间还具有孔隙率为50〜70％，平均孔径为15〜30μm，平均孔径为5μm以下的蜂窝结构体，每个中心部分和外周部分的热膨胀系数为1.0×10 -6 /℃以下，A轴压缩强度为1.5MPa以上中央部和外周部。

5. 发明申请

US20050212186A1 Method of producing cordierite honeycomb structure 有权
标题翻译：生产堇青石蜂窝结构的方法
公开(公告)号：US20050212186A1
公开(公告)日：2005-09-29
申请号：US11082979
申请日：2005-03-18
申请人： Yasushi Noguchi , Tomoo Nakamura
发明人： Yasushi Noguchi , Tomoo Nakamura
IPC分类号： C04B35/195 , B01D39/20 , C04B33/32 , C04B38/00
CPC分类号： C04B35/195 , C04B35/6263 , C04B38/0006 , C04B2111/00793 , C04B2111/343 , C04B2235/3217 , C04B2235/3218 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/5224 , C04B2235/5264 , C04B2235/5296 , C04B2235/5436 , C04B2235/61 , C04B2235/77 , C04B35/803
摘要： A method of producing a cordierite honeycomb structure includes: preparing clay containing a cordierite raw material having an aspect ratio of 1.5 or more; forming the clay to prepare a formed product of a honeycomb shape; drying the formed product to prepare a dried honeycomb product; and firing the dried honeycomb product to prepare a cordierite honeycomb structure. The production method can obtain a cordierite honeycomb structure capable of suppressing formation of cracks during firing.
摘要翻译：一种生产堇青石蜂窝结构体的方法包括：制备含有纵横比为1.5以上的堇青石原料的粘土; 形成粘土以制备蜂窝形状的成形产品; 干燥形成的产品以制备干燥的蜂窝产品; 并焙烧干燥的蜂窝产品以制备堇青石蜂窝结构体。该制造方法可以得到能够抑制烧成时的裂纹形成的堇青石蜂窝结构体。

6. 发明授权

US07364689B2 Method of producing cordierite honeycomb structure 有权
标题翻译：生产堇青石蜂窝结构的方法
公开(公告)号：US07364689B2
公开(公告)日：2008-04-29
申请号：US11082979
申请日：2005-03-18
申请人： Yasushi Noguchi , Tomoo Nakamura
发明人： Yasushi Noguchi , Tomoo Nakamura
IPC分类号： C04B33/32 , C04B35/00
CPC分类号： C04B35/195 , C04B35/6263 , C04B38/0006 , C04B2111/00793 , C04B2111/343 , C04B2235/3217 , C04B2235/3218 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/5224 , C04B2235/5264 , C04B2235/5296 , C04B2235/5436 , C04B2235/61 , C04B2235/77 , C04B35/803
摘要： A method of producing a cordierite honeycomb structure includes: preparing clay containing a cordierite raw material having an aspect ratio of 1.5 or more; forming the clay to prepare a formed product of a honeycomb shape; drying the formed product to prepare a dried honeycomb product; and firing the dried honeycomb product to prepare a cordierite honeycomb structure. The production method can obtain a cordierite honeycomb structure capable of suppressing formation of cracks during firing.
摘要翻译：一种生产堇青石蜂窝结构体的方法包括：制备含有纵横比为1.5以上的堇青石原料的粘土; 形成粘土以制备蜂窝形状的成形产品; 干燥形成的产品以制备干燥的蜂窝产品; 并焙烧干燥的蜂窝产品以制备堇青石蜂窝结构体。该制造方法可以得到能够抑制烧成时的裂纹形成的堇青石蜂窝结构体。

7. 发明申请

US20050255288A1 Honeycomb structure producing method, and honeycomb structure 有权
标题翻译：蜂窝结构生产方法，蜂窝结构
公开(公告)号：US20050255288A1
公开(公告)日：2005-11-17
申请号：US10509866
申请日：2003-04-11
申请人： Yasushi Noguchi , Tomoo Nakamura
发明人： Yasushi Noguchi , Tomoo Nakamura
IPC分类号： F01N3/02 , B01D39/20 , B01D46/00 , B01J35/04 , B28B11/00 , C04B38/00 , B32B3/12 , B28B1/00
CPC分类号： B01J35/04 , B01D39/2068 , C04B38/0006 , C04B2111/0081 , C04B2235/9607 , C04B2235/9615 , Y10T428/24149 , C04B35/195 , C04B38/0077 , C04B41/5024
摘要： In a method for producing a honeycomb structure 20 which comprises disposing a material for forming outer wall 11 on the outer peripheral surface 3 of a cell structure 1 having a plurality of cells serving as fluid flowing channels to produce a cell structure being provided with a material for forming outer wall 10 and firing the resulting cell structure being provided with a material for forming outer wall 10, wherein a cell structure being provided with a material for forming outer wall 10 in which the absolute value of the difference between the volumetric shrinkage percentage (firing shrinkage percentage) before and after firing of the cell structure 1 and the firing shrinkage percentage of the material for forming outer wall 11 is not more than 0.5% is produced and fired. There is provided a method for producing a honeycomb structure which comprises providing an outer wall on the outer peripheral surface and firing it, according to which the outer wall hardly cracks during firing and high-strength and large-sized honeycomb structure can be produced, and further provided is a high-strength and large-sized honeycomb structure in which the outer wall hardly cracks during firing.
摘要翻译：在蜂窝结构体20的制造方法中，包括在具有多个细胞的细胞结构体1的外周面3上配置用于形成外壁11的材料，该细胞结构体1具有作为流体流动通道的多个细胞，以产生具有材料的细胞结构用于形成外壁10并且对所得到的电池结构进行烧制，所述电池结构设置有用于形成外壁10的材料，其中电池结构设置有用于形成外壁10的材料，其中容积收缩率（绝对值）焙烧收缩率）和外壁11形成用材料的烧成收缩率为0.5％以下。提供一种蜂窝结构体的制造方法，其包括在外周面上设置外壁并进行烧成，由此外露壁在烧成时几乎不龟裂，能够制造高强度，大尺寸的蜂窝结构体，进一步提供了一种高温大型蜂窝结构，其中外壁在烧制过程中几乎不会裂开。

8. 发明申请

US20050253311A1 Method of baking ceramic honeycomb structure 审中-公开
标题翻译：陶瓷蜂窝结构烘烤方法
公开(公告)号：US20050253311A1
公开(公告)日：2005-11-17
申请号：US10506071
申请日：2003-12-19
申请人： Tomoo Nakamura , Yasushi Noguchi
发明人： Tomoo Nakamura , Yasushi Noguchi
IPC分类号： F01N3/02 , B01D39/00 , B01D39/20 , B28B1/00 , C04B35/195 , C04B35/638 , C04B35/64 , C04B38/00
CPC分类号： C04B35/195 , C04B38/0009 , C04B2235/3217 , C04B2235/3218 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/5436 , C04B2235/6567
摘要： In the method for firing of ceramic honeycomb structure according to the present invention, when a formed honeycomb material having an apparent volume of 5 liters or more is fired in a firing atmosphere, the heating of the firing atmosphere from a temperature (180 to 300° C.) at which the organic binder contained in the formed honeycomb material begins to burn, to 300° C. is conducted at a temperature elevation rate of +25 (° C./hr) or more and also at such a temperature elevation rate that the difference of the temperature of the central portion of the formed honeycomb material from the temperature of the firing atmosphere is kept in a given temperature range.
摘要翻译：在本发明的陶瓷蜂窝结构体的烧成方法中，当在烧成气氛中烧制表观体积为5升以上的成型蜂窝体时，将烧成气氛从180〜300℃ C.），其中所形成的蜂窝材料中所含的有机粘合剂开始燃烧至300℃，以+ 25（℃/小时）以上的升温速率进行，并且以这样的升温速度所形成的蜂窝材料的中心部分的温度与烧制气氛的温度的差别保持在给定的温度范围内。

9. 发明授权

US07276276B2 Honeycomb structure producing method, and honeycomb structure 有权
标题翻译：蜂窝结构生产方法，蜂窝结构
公开(公告)号：US07276276B2
公开(公告)日：2007-10-02
申请号：US10509866
申请日：2003-04-11
申请人： Yasushi Noguchi , Tomoo Nakamura
发明人： Yasushi Noguchi , Tomoo Nakamura
IPC分类号： B32B3/12 , B28B1/44
CPC分类号： B01J35/04 , B01D39/2068 , C04B38/0006 , C04B2111/0081 , C04B2235/9607 , C04B2235/9615 , Y10T428/24149 , C04B35/195 , C04B38/0077 , C04B41/5024
摘要： In a method for producing a honeycomb structure 20 which comprises disposing a material for forming outer wall 11 on the outer peripheral surface 3 of a cell structure 1 having a plurality of cells serving as fluid flowing channels to produce a cell structure being provided with a material for forming outer wall 10 and firing the resulting cell structure being provided with a material for forming outer wall 10, wherein a cell structure being provided with a material for forming outer wall 10 in which the absolute value of the difference between the volumetric shrinkage percentage (firing shrinkage percentage) before and after firing of the cell structure 1 and the firing shrinkage percentage of the material for forming outer wall 11 is not more than 0.5% is produced and fired. There is provided a method for producing a honeycomb structure which comprises providing an outer wall on the outer peripheral surface and firing it, according to which the outer wall hardly cracks during firing and high-strength and large-sized honeycomb structure can be produced, and further provided is a high-strength and large-sized honeycomb structure in which the outer wall hardly cracks during firing.
摘要翻译：在蜂窝结构体20的制造方法中，包括在具有多个细胞的细胞结构体1的外周面3上配置用于形成外壁11的材料，该细胞结构体1具有作为流体流动通道的多个细胞，以产生具有材料的细胞结构用于形成外壁10并且对所得到的电池结构进行烧制，所述电池结构设置有用于形成外壁10的材料，其中电池结构设置有用于形成外壁10的材料，其中容积收缩率（绝对值）焙烧收缩率）和外壁11形成用材料的烧成收缩率为0.5％以下。提供一种蜂窝结构体的制造方法，其包括在外周面上设置外壁并进行烧成，由此外露壁在烧成时几乎不龟裂，能够制造高强度，大尺寸的蜂窝结构体，进一步提供了一种高温大型蜂窝结构，其中外壁在烧制过程中几乎不会裂开。

10. 发明申请

US20080029938A1 Method for Manufacturing Porous Honeycomb Structure 有权
标题翻译：多孔蜂窝结构制造方法
公开(公告)号：US20080029938A1
公开(公告)日：2008-02-07
申请号：US11631192
申请日：2005-07-14
申请人： Tomoo Nakamura
发明人： Tomoo Nakamura
IPC分类号： C04B35/64
CPC分类号： C04B38/0009 , B01D39/2068 , B01D2239/10 , C04B35/195 , C04B38/0006 , C04B38/0615 , C04B2111/00793 , C04B2235/3217 , C04B2235/3218 , C04B2235/3418 , C04B2235/3445 , C04B2235/349 , C04B2235/6565 , C04B2235/77 , Y10T428/24149 , C04B35/00 , C04B40/0075
摘要： A method for manufacturing a porous honeycomb structure, which comprises a mixing and kneading step, a forming and then drying step, and a firing and then cooling step of firing a dried honeycomb article to form a fired honeycomb article and then cooling the fired honeycomb article to prepare a porous honeycomb structure, wherein the fired honeycomb article is cooled from the firing temperature under a cooling condition of a temperature falling speed of 100° C./hr or less at least in a temperature region of 800° C. or lower.
摘要翻译：一种多孔蜂窝结构体的制造方法，其特征在于，其包括混合和捏合步骤，成形步骤和干燥步骤，以及焙烧并随后冷却步骤，焙烧干燥的蜂窝体制品以形成焙烧的蜂窝体制品，制备多孔蜂窝结构体，其特征在于，至少在800℃以下的温度区域，在100℃/小时以下的温度下降速度的冷却条件下，将烧成的蜂窝体制品从烧成温度冷却。

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