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    • 3. 发明授权
    • Integrated soft starter for electric motor
    • 电动机综合软启动器
    • US06351113B1
    • 2002-02-26
    • US09481930
    • 2000-01-12
    • James A. BeckerKurt von EckrothChristopher J. Wieloch
    • James A. BeckerKurt von EckrothChristopher J. Wieloch
    • G01R3300
    • H05K7/1432H01H9/542H02P1/16
    • A solid state motor starter, commonly referred to as a soft starter, is constructed in a manner to be easily manufacturable while at the same time combining all the required components in a relatively small package. A solid state power switch is clamped between a pair of bus bars in an offset manner to accommodate a discrete switching relay mounted in an inverted manner between the line input and the bus bar in communication with the load outputs. When in a motor run mode, current is shunted away from the solid state power switching device and through the switching relay, a substantially linear current path is achieved to reduce power loss and heat buildup. The arrangement allows for a heat sink mounted to one of the bus bars with adequate spacing between the heat sink and the discrete relay for insertion of a cooling fan. Current sensing is achieved with a Hall effect sensor mounted to the bus bar in a small current sensing region that is created by having a pair of slots in the bus bar to direct current. A pair of magnetic pins extend perpendicular from the bus bar to create the magnetic flux for the Hall effect sensor to sense current flow through the current sensing region. The Hall effect sensor circuit board also contains a thermistor which is mounted with adequate insulation yet in thermal communication with the bus bar.
    • 通常称为软起动器的固态电动机起动器以易于制造的方式构造,同时将所有所需部件组合在相对较小的包装中。 固态电源开关以偏移的方式夹在一对母线之间,以适应安装在线路输入和母线之间的反向安装的离散开关继电器,与负载输出通信。 当处于电机运行模式时,电流从固态功率开关器件分流并通过开关继电器,实现基本上线性的电流通路以减少功率损耗和发热。 该装置允许将散热器安装到一个母线上,散热器和离散继电器之间具有足够的间隔,用于插入冷却风扇。 通过在小电流感测区域中安装到汇流条上的霍尔效应传感器实现电流感测,其通过在母线中具有一对槽以产生电流而产生。 一对磁性引脚从母线垂直延伸,以产生用于霍尔效应传感器的磁通量,以感测通过电流感测区域的电流。 霍尔效应传感器电路板还包含一个热敏电阻,该热敏电阻安装有足够的绝缘材料,并与母线热连接。
    • 5. 发明授权
    • Integrated soft starter for electric motor
    • 电动机综合软启动器
    • US6087800A
    • 2000-07-11
    • US267052
    • 1999-03-12
    • James A. BeckerKurt von EckrothChristopher J. Wieloch
    • James A. BeckerKurt von EckrothChristopher J. Wieloch
    • H01H47/00H01H9/54H02P1/16H02P1/28H02P1/26
    • H05K7/1432H02P1/16H01H9/542
    • A solid state motor starter, commonly referred to as a soft starter, is constructed in a manner to be easily manufacturable while at the same time combining all the required components in a relatively small package. A solid state power switch is clamped between a pair of bus bars in an offset manner to accommodate a discrete switching relay mounted in an inverted manner between the line input and the bus bar in communication with the load outputs. When in a motor run node, current is shunted away from the solid state power switching device and through the switching relay, a substantially linear current path is achieved to reduce power loss and heat buildup. The arrangement allows for a heat sink mounted to one of the bus bars with adequate spacing between the heat sink and the discrete relay for insertion of a cooling fan. Current sensing is achieved with a Hall effect sensor mounted to the bus bar in a small current sensing region that is created by having a pair of slots in the bus bar to direct current. A pair of magnetic pins extend perpendicular from the bus bar to create the magnetic flux for the Hall effect/sensor to sense current flow through the current sensing region. The Hall effect sensor circuit board also contains a thermistor which is mounted with adequate insulation yet in thermal communication with the bus bar.
    • 通常称为软起动器的固态电动机起动器以易于制造的方式构造,同时将所有所需部件组合在相对较小的包装中。 固态电源开关以偏移的方式夹在一对母线之间,以适应安装在线路输入和母线之间的反向安装的离散开关继电器,与负载输出通信。 当在电机运行节点中,电流从固态功率开关器件分流并通过开关继电器,实现基本上线性的电流通路,以减少功率损耗和发热。 该装置允许将散热器安装到一个母线上,散热器和离散继电器之间具有足够的间隔,用于插入冷却风扇。 通过在小电流感测区域中安装到汇流条上的霍尔效应传感器实现电流感测,其通过在母线中具有一对槽以产生电流而产生。 一对磁性引脚从母线垂直延伸,以产生用于霍尔效应/传感器的磁通量,以感测电流检测区域中的电流。 霍尔效应传感器电路板还包含一个热敏电阻,该热敏电阻安装有足够的绝缘材料,并与母线热连接。
    • 7. 发明授权
    • Thermal compensation control for a motor starter
    • 电机启动器的热补偿控制
    • US06297607B1
    • 2001-10-02
    • US09505940
    • 2000-02-15
    • James A. Becker
    • James A. Becker
    • H02H504
    • H02H7/0852H02H7/0816H02M1/32H02M2001/327H02P29/68
    • A motor starter thermal-compensation control is disclosed in which an ambient temperature sensor is positioned to sense ambient temperature and provide an ambient temperature signal in a motor starter. Additional temperature sensors are mounted in thermal communication with each bus bar in a motor starter and to monitor the temperature of each pole. A microprocessor is connected to each of the temperature sensors and periodically receives the temperature signals to monitor change in operating temperature of the motor starter. The control adjusts the output of the motor starter based on the change in the operating temperature so as to maintain a constant output as the ambient temperature increases, or the internal resistance of the device increases with temperature increase. In order to adjust the output, the system increases the FLA ampacity to compensate for the temperature increase. If the ampacity reaches the device's limits, the starter is prevented from engaging the motor with the power supply until it has sufficiently cooled down. The control calculates an estimated cool down time and displays the cool down time to prevent unnecessary start attempts during cool down.
    • 公开了一种电动机启动器热补偿控制,其中定位环境温度传感器以感测环境温度并在电动机起动器中提供环境温度信号。 额外的温度传感器与电机启动器中的每个汇流条热连接,并监控每个极点的温度。 微处理器连接到每个温度传感器,并周期性地接收温度信号以监测电动机启动器的工作温度变化。 该控制器根据工作温度的变化来调节电动机起动器的输出,以便在环境温度升高时保持恒定的输出,或者随着温度的升高,装置的内部电阻增加。 为了调整输出,系统增加了FLA载流量以补偿温度升高。 如果载流量达到设备的极限,则防止启动器将电机与电源接合,直到其充分冷却。 控制器计算估计的冷却时间,并显示冷却时间,以防止在冷却期间不必要的启动尝试。
    • 10. 发明授权
    • Frequent start protection and economizer control for a motor starter
    • 电机启动器经常启动保护和节能控制
    • US06294888B1
    • 2001-09-25
    • US09505937
    • 2000-02-15
    • James A. Becker
    • James A. Becker
    • H02H504
    • H02H7/0816H02H6/005H02H7/0852
    • A motor starter control is disclosed in which an ambient temperature sensor is positioned to sense ambient temperature and pole temperature sensors are used to sense each pole temperature in a motor starter. A microprocessor is connected to periodically receive the temperature signals and monitor change in operating temperature of a motor starter system. The microprocessor models cool down characteristics of the motor starter system and compares currently acquired ambient and pole temperature signals to the modeled cool down characteristics and determines whether the motor starter system is cooled to a safe start temperature. The control ensures that a maximum number of starts per hour is not exceeded and prevents attempted starts that not only waste energy, but further prolong time to a successful start.
    • 公开了一种电动机启动器控制器,其中定位环境温度传感器以感测环境温度,并且极点温度传感器用于感测电动机起动器中的每个极点温度。 连接微处理器以周期性地接收温度信号并监测电动机起动器系统的工作温度变化。 微处理器将电机起动器系统的特性降温,并将当前获取的环境温度和极点温度信号与建模的冷却特性进行比较,并确定电机起动器系统是否被冷却到安全的启动温度。 该控制确保每小时最大启动次数不会超过,并且防止尝试启动,不仅浪费能量,而且可以进一步延长启动成功的时间。