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    • 8. 发明申请
    • ALLOYS WITH LOW COEFFICIENT OF THERMAL EXPANSION AS PDC CATALYSTS AND BINDERS
    • 具有低膨胀系数的合金作为PDC催化剂和粘合剂
    • WO2012009285A1
    • 2012-01-19
    • PCT/US2011/043589
    • 2011-07-11
    • VAREL INTERNATIONAL IND., L.P.THIGPEN, Gary, M.KING, William, W.
    • THIGPEN, Gary, M.KING, William, W.
    • E21B10/567
    • B24D3/10B22F2005/001B24D99/005C22C26/00C22C2204/00E21B10/5735
    • A cutting table includes a lattice structure and a catalyst material deposited within voids formed within the lattice. The catalyst material is deposited in the voids during a sintering process that forms the lattice. The catalyst material has a coefficient of thermal expansion that is less than that of cobalt. The catalyst material is any one of chromium, tantalum, ruthenium, an alloy of cobalt, an alloy of a Group VIII metal and at least one non-catalyst metal, an alloy of two or more Group VIII metals, or a eutectic alloy. In certain embodiments, the catalyst material has a thermal conductivity that is greater than that of cobalt. In certain embodiments, the cutting table is bonded to a substrate, which is formed from a substrate material and a binder material. In some embodiments, the binder material and the catalyst material are the same; while in others, they are different.
    • 切割台包括沉积在形成在晶格内的空隙内的晶格结构和催化剂材料。 催化剂材料在形成晶格的烧结过程中沉积在空隙中。 催化剂材料的热膨胀系数小于钴的热膨胀系数。 催化剂材料是铬,钽,钌,钴合金,第Ⅷ族金属和至少一种非催化剂金属的合金,两种或更多种Ⅷ族金属的合金或共晶合金中的任何一种。 在某些实施方案中,催化剂材料具有大于钴的导热系数。 在某些实施例中,切割台结合到由基底材料和粘合剂材料形成的基底上。 在一些实施方案中,粘合剂材料和催化剂材料是相同的; 而在其他方面,它们是不同的。